Ground granulated blast furnace slag based binder presenting both ettringite and stratlingite phases at the hardened state

Patent metadata

Field	Value
Publication number	US-2025304498-A1
Application number	US-202318865907-A
Country	US
Kind code	A1
Filing date	May 16, 2023
Priority date	May 16, 2022
Publication date	Oct 2, 2025
Grant date	—

Abstract

The invention concerns an ettringitic and stratlingitic binder composition comprising:A) Crystaline calcium aluminate Cement (CAC),B) Ground Granulated Blast Furnace Slag (GGBS), andC) Sulfate source selected from the group consisting of Anhydrite calcium sulfate (AC$) and/or alkali sulfate (A$).

First claim

1 . Ettringitic and stratlingitic binder composition comprising:
A) Between 15 dry wt % and 60 dry wt % of Crystalline calcium aluminate Cement (CAC), B) Between 15 dry wt % and 70 dry wt % of Ground Granulated Blast Furnace Slag (GGBS), and C) Sulfate source selected from the group consisting of Anhydrite calcium sulfate (AC$) and/or alkali sulfate (A$),
if present, AC$ is in a quantity of between 0.1% dry wt and 30% dry wt,
if present, A$ is in a quantity of between 0.1% dry wt and 5% dry wt,
wherein the content of Ordinary Portland Cement (OPC) is less than or equal to 1 dry wt %.

2 . Ettringitic and stratlingitic binder composition according to claim 1 , wherein the quantity of CAC is between 20% dry wt and 55% dry wt.

3 . Ettringitic and stratlingitic binder composition according to claim 1 , wherein the quantity of GGBS is between 20% dry wt and 65% dry wt.

4 . Ettringitic and stratlingitic binder composition according to claim 1 , wherein the quantity of AC$ is between 1% dry wt and 20% dry wt.

5 . Ettringitic and stratlingitic binder composition according to claim 1 , wherein the quantity of A$ is between 1% dry wt and 4.5% dry wt.

6 . Ettringitic and stratlingitic binder composition according to claim 4 , wherein, the alkali sulfate is selected from the group consisting of sodium sulfate, lithium sulfate and potassium sulfate, preferably the alkali sulfate is sodium sulfate.

7 . Ettringitic and stratlingitic binder composition according to claim 1 , wherein it further comprises at least one additive selected from the group comprising water reducing polymers, filler, supplementary cementitious material, water retention agent, rheological agent, defoamer/antifoams, biocide, pigment, flame retardant, air-entraining agents and retarders.

8 . Dry industrial mortar composition or concrete composition, in particular tile adhesive, repair mortars, screeds and mortars for floor covering comprising at least one aggregate and the binder composition according to claim 1 .

9 . Wet industrial mortar composition or concrete composition in particular tile adhesive, repair mortars, screeds and mortars for floor covering comprising at least one aggregate, the binder composition according to claim 1 and water.

10 . Hardened industrial mortar composition or concrete composition obtained from the wet industrial mortar composition or concrete composition according to claim 9 .

11 . Process for preparing the wet industrial mortar composition or concrete composition comprising at least one aggregate, a binder composition, and water, the process comprising a step of mixing with the water, the at least one aggregate and the binder composition according to claim 1 , the binder composition being prepared before the mixing step or in situ during the mixing step from at least some of the different components of the binder composition taken separately and/or under the form of premix(es).

12 . Process according to claim 11 , wherein the ratio water to binder composition is comprised between 0,1 and 1,2.

Assignees

• Ecocem Mat Limited
• Centre Nat Rech Scient
• Ecole Normale Superieure Paris Saclay

Inventors

• Kaci Yasmine
• Alfani Roberta
• Frouin Laurent
• Wattez Thomas
• Chaouche Mohend

Classifications

• C04B2111/72

  Repairing or restoring existing buildings or building materials · CPC title

• C04B2111/60

  Flooring materials · CPC title

• C04B2111/00637

  as glue or binder for uniting building or structural materials · CPC title

• C04B28/06

  Aluminous cements (monolithic refractories or refractory mortars C04B35/66) · CPC title

• C04B11/06

  starting from anhydrite · CPC title