Aluminum nitride powder and resin composition

Patent metadata

Field	Value
Publication number	US-2025257195-A1
Application number	US-202319102333-A
Country	US
Kind code	A1
Filing date	Aug 29, 2023
Priority date	Aug 30, 2022
Publication date	Aug 14, 2025
Grant date	—

Abstract

An aluminum nitride powder according to the present invention has an average particle size of 5 to 50 μm and an oxygen content of 0.5% by mass or less, has polyhedral particles having at least two smooth surfaces ‘a’ under observation with a scanning electron microscope at 500× magnification, in which for the polyhedral particles with a major axis (L) of 5 μm or more, the average value of the ratio (L/D) of the major axis (L) to the minor axis (D) is within the range of 1 to 1.4. According to the present invention, an aluminum nitride powder having high thermal conductivity when filled in a resin to obtain a resin composition, and good fluidity, can be provided.

First claim

1 . An aluminum nitride powder having an average particle size of 5 to 50 μm and an oxygen content of 0.5% by mass or less, comprising:
polyhedral particles having at least two smooth surfaces under observation with a scanning electron microscope at 500× magnification,
wherein for the polyhedral particles with a major axis (L) of 5 μm or more, the average value of the ratio (L/D) of the major axis (L) to the minor axis (D) is within the range of 1.0 to 1.4.

2 . The aluminum nitride powder according to claim 1 ,
wherein the proportion of the polyhedral particles is 70% or more.

3 . The aluminum nitride powder according to claim 1 ,
wherein in a SEM image at 2000× of a cross-section of the polyhedral particles, for 10 particles arbitrarily selected, the average value (M A ) of the maximum value M of the perpendicular distance between the outer line corresponding to the smooth surface and the straight line connecting the ends of the outer line is 0.15 μm or less.

4 . The aluminum nitride powder according to claim 1 , used for resin filling.

5 . A resin composition comprising the aluminum nitride powder according to claim 1 , and a resin.

6 . A method for producing an aluminum nitride powder comprising:
a step 1 of mixing 100 parts by mass of a first aluminum nitride powder raw material having an average particle size of 0.5 to 5 μm and a specific surface area of 1.2 to 16.0 m 2 /g with 1 to 20 parts by mass of a second aluminum nitride powder raw material having an average particle size of 3 to 40 μm, a specific surface area of 0.05 to 1.8 m 2 /g, and a ratio (SA2/SA1) of the specific surface area (SA2) of the second aluminum nitride powder raw material relative to the specific surface area (SA1) of the first aluminum nitride powder raw material of 0.8 or less, to prepare a raw material mixture; and a step 2 of heating the raw material mixture to 1750 to 2100° C. while supplying an inert gas.

Assignees

• Tokuyama Corp

Inventors

• TAKAKUSAKI Makoto
• Fukunaga Yutaka
• Imoto Yasushi
• Kuramoto Akimasa
• Chiburi Masato

Classifications

• C08K2003/282

  Binary compounds of nitrogen with aluminium · CPC title

• C08K2201/005

  Additives being defined by their particle size in general · CPC title

• C01P2006/80

  Compositional purity · CPC title

• C01P2006/12

  Surface area · CPC title

• C01P2004/62

  Submicrometer sized, i.e. from 0.1-1 micrometer · CPC title