Positive electrode material, preparation method of same, positive electrode plate, secondary battery, and electrical device

Patent metadata

Field	Value
Publication number	US-2025236537-A1
Application number	US-202519174563-A
Country	US
Kind code	A1
Filing date	Apr 9, 2025
Priority date	Feb 2, 2023
Publication date	Jul 24, 2025
Grant date	—

Abstract

A positive electrode material, a preparation method of same, a positive electrode plate, a secondary battery, and an electrical device are described. The positive electrode material includes a ternary positive electrode substrate and optionally a coating layer. The coating layer coats a surface of the ternary positive electrode substrate. The ternary positive electrode substrate includes Li, Ni, Al, and an M element. The M element includes a combination of one or more of Mn, Co, Ti, Zr, W, Nb, Mo, Si, Mg, B, Cr, or Ta. A volume-based particle size distribution curve of the positive electrode material is a bimodal curve.

First claim

What is claimed is:

1 . A positive electrode material, wherein the positive electrode material comprises a ternary positive electrode substrate and optionally a coating layer, the coating layer coats a surface of the ternary positive electrode substrate, the ternary positive electrode substrate comprises Li, Ni, Al, and an M element, and the M element comprises a combination of one or more of Mn, Co, Ti, Zr, W, Nb, Mo, Si, Mg, B, Cr, or Ta, and a volume-based particle size distribution curve of the positive electrode material is a bimodal curve, a low-peak particle diameter in the bimodal curve is a first peak diameter, a high-peak particle diameter in the bimodal curve is a second peak diameter, an average mass percent of Al in positive electrode material particles with a particle size smaller than the first peak diameter is m 1 , and an average mass percent of Al in positive electrode material particles with a particle size larger than the second peak diameter is m 2 , satisfying: m 1 <m 2 .

2 . The positive electrode material according to claim 1 , wherein an average molar fraction of Al in particles with a particle size matching a D v10 point of the bimodal curve in the positive electrode material is 0.005 to 0.1; and/or, an average molar fraction of Al in particles with a particle size matching a D v50 point of the bimodal curve in the positive electrode material is 0.1 to 0.12; and/or, an average molar fraction of Al in particles with a particle size matching a D v90 point of the bimodal curve in the positive electrode material is 0.12 to 0.15.

3 . The positive electrode material according to claim 1 , wherein the first peak diameter falls between 0.5 μm and 5 μm, and optionally between 1 μm and 3 μm; and optionally, the second peak diameter falls between 6 μm and 18 μm, and optionally between 8 μm and 12 μm.

4 . The positive electrode material according to claim 1 , wherein the particles with a particle size that lies at the first peak diameter are defined as a small-grained particles of the positive electrode material, the particles with a particle size that lies at the second peak diameter are defined as a large-grained particles of the positive electrode material, and the average mass percent of Al in the small-grained particles of the positive electrode material is less than the average mass percent of Al in the large-grained particles of the positive electrode material.

5 . The positive electrode material according to claim 4 , wherein a mass percent of Al in the small-grained particles per unit volume of the positive electrode material is defined as Si, a mass percent of Al in the large-grained particles per unit volume of the positive electrode material is defined as S 2 , the first peak diameter is defined as Di, and the second peak diameter is defined as D 2 , satisfying: (D 1 ) 3 ×S 1 <(D 2 ) 3 ×S 2 , and/or, a bimodal peak position difference satisfies D 1 −D 2 >D 2 ×(S 2 /S 1 ) 1/3 .

6 . The positive electrode material according to claim 1 , wherein the bimodal curve is fitted in a peak separation manner, so as to obtain a small-particle fitted peak and a large-particle fitted peak, a volume particle size distribution span of the large-particle fitted peak satisfies: 0.2≤(D v90 −D v10 )/D v50 ≤1, and further optionally satisfies: 0.8≤(D v90 −D v10 )/D v50 ≤1; and/or, a volume particle size distribution span of the small-particle fitted peak satisfies: 1.4≤(D v90 −D v10 )/D v50 ≤2, and further optionally satisfies: 1.4≤(D v90 −D v10 )D v50 ≤1.7.

7 . The positive electrode material according to claim 1 , wherein the positive electrode material comprises:
a first positive electrode material, wherein the first positive electrode material comprises a first ternary positive electrode substrate and optionally a first coating layer, the first coating layer coats a surface of the first ternary positive electrode substrate, and a chemical formula of the first ternary positive electrode substrate is Li a1 [Ni x1 Al y1 M z1 ]O 2 , wherein 0.6≤x1<1, 0<y1≤0.1, 0<z1<0.4, 1.0≤a1≤1.2, and optionally, 0.8≤x1<1, 0<y1<0.05, and x1/y1=10 to 100; and a second positive electrode material, wherein the second positive electrode material comprises a second ternary positive electrode substrate and optionally a second coating layer, the second coating layer coats a surface of the second ternary positive electrode substrate, and a chemical formula of the second ternary positive electrode substrate is Li a2 [Ni x2 Al y2 M z2 ]O 2 , wherein 0.6≤x2<1, 0.05≤y2<0.4, 0<z2≤0.35, 1.0≤a2≤1.2, optionally, 0.8≤x2<1, 0.05≤y2<0.15, and x2/y2=4 to 20, wherein M in the first positive electrode material and M in the second positive electrode material each independently comprise a combination of one or more of Mn, Co, Ti, Zr, W, Nb, Mo, Si, Mg, B, Cr, or Ta.

8 . The positive electrode material according to claim 7 , wherein y1/z1=0.01 to 1, optionally 0.2 to 0.75; and y2/z2=0.5 to 10, optionally 1 to 5.

9 . The positive electrode material according to claim 7 , wherein a volume particle size distribution of the first positive electrode material matches characteristics of the small-particle fitted peak; and a volume particle size distribution of the second positive electrode material matches characteristics of the large-particle fitted peak.

10 . The positive electrode material according to claim 7 , wherein, a mass ratio of the first positive electrode material to the second positive electrode material is 1:1 to 1:10, and optionally 1:2 to 1:5.

11 . The positive electrode material according to claim 7 , wherein the first positive electrode material comprises a first coating layer, and/or the second positive electrode material comprises a second coating layer, the first coating layer and the second coating layer each independently comprise an Al-containing compound; optionally, a coating amount of Al in the positive electrode material is 200 to 2000 ppm, and further optionally 500 to 1000 ppm.

12 . The positive electrode material according to claim 1 , wherein a powder compaction density of the positive electrode material under a 5-ton pressure is greater than or equal to 3.5 g/cm 3 .

13 . A method for preparing the positive electrode material according to claim 1 , wherein the preparation method comprises:
preparing a first ternary material precursor and a second ternary material precursor each containing an Al element and an M element, wherein an aluminum content in the first ternary material precursor is less than an aluminum content in the second ternary material precursor, and a particle size of the first ternary material precursor is smaller than a particle size of the second ternary material precursor; mixing the first ternary material precursor, the second ternary material precursor, and a lithium salt at a specified ratio to form a precursor mixture, and sintering the precursor mixture for a first time in an oxygen-containing atmosphere to obtain a substrate mixture of a first ternary positive electrode substrate and a second ternary positive electrode substrate; and optionally, mixing the substrate mixture with a coating layer feedstock, and then sintering the mixture for a second time in an oxygen-containing atmosphere to obtain the positive electrode material.

14 . The preparation method according to claim 13 , wherein a process of preparing the first ternary material precursor or the second ternary material precursor comprises:
mixing a Ni salt solution, an Al salt solution, and an M salt solution at a specified ratio to form a mixed salt solution; feeding the mixed salt solution, a precipitant, and a complexant into a reactor, contro

Assignees

• Contemporary Amperex Technology Hong Kong Ltd

Inventors

• Zhang Qiyu
• Wu Qi
• Chen Qiang
• Shen Chongheng
• Liu Na
• Fan Jingpeng

Classifications

• C01P2002/54

  one element only · CPC title

• C01G53/42

  containing alkali metals, e.g. LiNiO2 · CPC title

• C01P2004/51

  Particles with a specific particle size distribution · CPC title

• C01P2004/61

  Micrometer sized, i.e. from 1-100 micrometer · CPC title

• C01G53/84

  Hydroxides · CPC title