Reduction of a metal oxide-containing material on the basis of ammonia nh3

Patent metadata

Field	Value
Publication number	US-2025207211-A1
Application number	US-202318848853-A
Country	US
Kind code	A1
Filing date	Mar 29, 2023
Priority date	Mar 30, 2022
Publication date	Jun 26, 2025
Grant date	—

Abstract

A method for the reduction of a metal oxide-containing material in which a reducing gas that is obtained using ammonia (NH3) is used. The reducing gas is supplied to a reduction reactor containing the metal oxide-containing material, and a top gas is discharged from the reduction reactor. At least one sub-quantity of the top gas is used as components in the preparation of the reducing gas, optionally after the top gas is prepared. A device for the reduction of the metal oxide-containing material that includes a reduction reactor, a top gas discharge line for discharging top gas, a supply line for an ammonia contribution, a preparation system for preparing the reducing gas, a supply line for the ammonia contribution leading into the preparation system, and a feed line for feeding the reducing gas and/or a precursor of the reducing gas to the reduction reactor.

First claim

1 . A process for reducing metal-oxide-containing material,
wherein a reducing gas obtained with the use of ammonia NH 3 is employed, wherein the reducing gas is supplied to a reduction reactor containing the metal-oxide-containing material, and a top gas is discharged from the reduction reactor, wherein at least a part-amount of the top gas, optionally after a treatment of the top gas, is used as a component in the preparation of the reducing gas.

2 . The process as claimed in claim 1 , wherein the treatment of the top gas withdrawn from the reduction reactor includes a process step to lower the nitrogen content.

3 . The process as claimed in claim 1 , wherein at least one member of the first group consisting of:
ammonia, hydrogen obtained from ammonia,
is added to the top gas and/or to the treatment gas during the preparation of the reducing gas.

4 . The process as claimed in claim 1 , wherein at least one member of the second group consisting of:
natural gas, hydrocarbons, hydrogen, carbon monoxide, coke oven gas, syngas comprising two or more constituents from the group of constituents consisting of CO, H 2 , CH 4 , C2-C6 hydrocarbons, N 2 , CO 2 ,
is added to the top gas and/or to the treatment gas during the preparation of the reducing gas.

5 . The process as claimed in claim 4 , wherein at least one member of the second group is added to the gas mixture obtained after combining the top gas or treatment gas and at least one member of the first group.

6 . The process as claimed in claim 4 , wherein at least one member of the first group is added to the gas mixture obtained after combining the top gas or treatment gas and at least one member of the second group.

7 . The process as claimed in claim 1 , wherein it is carried out in a reduction reactor having a cooling zone and/or a product cooler, wherein
ammonia is introduced into the cooling zone of the reduction reactor and/or into the product cooler.

8 . A device for reducing metal-oxide-containing material, comprising:
a reduction reactor, a top gas discharge line for discharging top gas from the reduction reactor, at least one inlet line for the ammonia input, a preparation unit for preparing the reducing gas,
into which leads at least one inlet line for the ammonia input,
a supply line for the supply of the reducing gas and/or of a reducing gas precursor to the reduction reactor, wherein

the top gas discharge line leads into the preparation unit.

9 . The device as claimed in claim 8 , wherein the top gas discharge line includes at least one treatment unit that is a device for lowering the nitrogen content.

10 . The device as claimed in claim 8 , wherein the preparation unit includes at least one feed line for feeding in one or more members of the group consisting of:
natural gas, hydrocarbons, hydrogen, carbon monoxide, coke oven gas, syngas.

11 . The device as claimed in claim 8 , wherein the reduction reactor has a cooling zone and/or a product cooler, wherein an ammonia supply line leads into the cooling zone and/or the product cooler.

12 . A signal processing means comprising a non-transitory medium having recorded thereon a machine-readable program code, wherein the code includes closed-loop control commands for carrying out a process as claimed in claim 1 .

13 . A computer product comprising a non-transitory computer-readable medium that has recorded thereon machine-readable program code for a signal processing means, wherein the program code includes closed-loop control commands that cause the signal processing means to carry out a process as claimed in claim 1 .

14 . (canceled)

15 . An open-loop and/or closed-loop control of a device for reducing metal-oxide-containing material with a computer containing a computer program product including commands that, when the computer program is executed by the computer, cause the computer to execute the steps of a process as claimed in claim 1 .

Assignees

• Primetals Technologies Austria GmbH

Inventors

• Fleischanderl Alexander
• Millner Robert
• Weiss Bernd

Classifications

• C21B2005/005

  Selection or treatment of the reducing gases · CPC title

• C21B7/10

  Cooling; Devices therefor · CPC title

• C21B7/002

  Evacuating and treating of exhaust gases · CPC title

• B01J2208/00991

  Disengagement zone in fluidised-bed reactors · CPC title

• B01J2208/00725

  Mathematical modelling · CPC title