Refractory product for use in continuous casting, and refractory product member

Patent metadata

Field	Value
Publication number	US-2025171367-A1
Application number	US-202318841769-A
Country	US
Kind code	A1
Filing date	Feb 17, 2023
Priority date	Mar 2, 2022
Publication date	May 29, 2025
Grant date	—

Abstract

A refractory product contains a free carbon component of 10-30% by mass, and the remainder in which: a main mineral phase includes one or more of corundum, spinel, and periclase, with periclase content less than 40% by mass; and total content of a silica component and a silicon carbide component less than 15% by mass. When the remainder is defined as 100% by volume, refractory particles having particle size of: greater than 0.3 mm account for 20% by volume or more, and 0.045 mm or less account for 3-30% by volume, with a substantially continuous void layer present around each of a plurality of coarse particles at least one of which has the largest particle size among refractory particles in the refractory product. The refractory product has an apparent porosity of 16% or less, and a maximum thermal expansion rate at a temperature up to 1500° C. is 0.6% or less.

First claim

1 . A refractory product for continuous casting, containing a free carbon component in an amount of 10% by mass to 30% by mass, and a remainder in which: a main mineral phase is comprised of one or more selected from the group consisting of corundum, spinel, and periclase, wherein a content of the periclase is less than 40% by mass; and a total content of a silica component and a silicon carbide component is less than 15% by mass,
wherein when a remainder after excluding a composition comprised of the free carbon component from a composition of the refractory product is defined as 100% by volume, refractory particles having a particle size of greater than 0.3 mm account for 20% by volume or more, and refractory particles having a particle size of 0.045 mm or less account for 3% by volume to 30% by volume, and wherein an approximately continuous void layer is present around each of a plurality of coarse particles, at least one of which has a largest particle size among refractory particles in the refractory product, the approximately continuous void layer having a similar shape to the coarse particle, wherein a total thickness of the approximately continuous void layer across two positions on an interface between a carbon-containing matrix microstructure and the coarse particle, located on opposed sides of the void layer is in the range of 0.3% to 3% of the particle size of the coarse particle, and wherein the refractory product has an apparent porosity of 16% or less, and a maximum thermal expansion rate at a temperature up to 1500° C. is 0.6% or less.

2 . The refractory product for continuous casting, as claimed in claim 1 , wherein the refractory particles having a particle size of greater than 0.3 mm account for 30% by volume or more, and the refractory particles having a particle size of 0.045 mm or less account for 5% by volume to 15% by volume.

3 . The refractory product for continuous casting, as claimed in claim 1 , containing a boron component in an amount of 0.1% by mass to 3.0% by mass in terms of B 2 O 3 equivalent.

4 . The refractory product for continuous casting, as claimed in claim 1 , containing, in the matrix microstructure, carbon fibers having an aspect ratio of 15 to 200, a content of the carbon fibers being 5% by mass or less.

5 . A refractory member for continuous casting, wherein the refractory product for continuous casting, as claimed in claim 1 , is disposed in a part or entirety of an area of the refractory member to be brought into contact with molten steel.

Assignees

• Krosakiharima Corp

Inventors

• Li Ling
• Morikawa Katsumi
• Matsumoto Shigefumi

Classifications

• B22D41/50

  Pouring-nozzles · CPC title

• B22D41/54

  characterised by the materials used therefor · CPC title

• C04B35/103 Primary

  containing non-oxide refractory materials, e.g. carbon (C04B35/106 takes precedence) · CPC title

• C04B2235/9676

  against molten metals such as steel or aluminium · CPC title

• C04B2235/9607

  Thermal properties, e.g. thermal expansion coefficient · CPC title