Method and apparatus to clean additively manufactured components

Patent metadata

Field	Value
Publication number	US-2025058524-A1
Application number	US-202218720928-A
Country	US
Kind code	A1
Filing date	Dec 23, 2022
Priority date	Dec 28, 2021
Publication date	Feb 20, 2025
Grant date	—

Abstract

The invention relates to a method to clean additively manufactured components, the method comprising the steps of: attaching at least one additively manufactured component to at least one holder, submerging the at least one additively manufactured component into a cleaning agent contained in a container, providing a gas to at least one bubble generator placed in the container below the at least one holder, inserting bubbles made of the gas from the at least one bubble generator into the cleaning agent, and removing spare material from the at least one additively manufactured component by the cleaning agent and the bubbles. Further, the invention relates to an apparatus for cleaning additively manufactured parts.

First claim

1 . A method to clean additively manufactured components, comprising the steps of:
attaching at least one additively manufactured component to at least one holder, submerging the at least one additively manufactured component into a cleaning agent contained in a container, providing a gas to at least one bubble generator placed in the container below the at least one holder, inserting bubbles made of the gas from the at least one bubble generator-into the cleaning agent, and removing spare material from the at least one additively manufactured component by the cleaning agent and the bubbles.

2 . The method according to claim 1 , further comprising the step:
rotating the at least one holder inside the container around a first axes, and optionally spinning and/or tilting the at least one holder around a second and optionally a third axes.

3 . The method according to claim 1 , further comprising the steps:
placing at least one spacer between at least two holders, and submerging at least two holders in the container.

4 . The method according to claim 1 , further comprising the steps:
filling fresh cleaning agent into the container, and/or removing used cleaning agent from the container.

5 . The method according to claim 1 , further comprising the step:
purifying the cleaning agent.

6 . The method according to claim 1 , further comprising the step:
heating or cooling the cleaning agent to facilitate the removal of spare material.

7 . The method according to claim 1 , further comprising the step:
adjusting the bubble size, the number of bubbles and/or the distance between the at least one bubble generator and the at least one holder.

8 . The method according to claim 1 , further comprising the step:
moving the at least one bubble generator during the cleaning.

9 . The method according to claim 1 , further comprising the steps:
positively charging the at least one additively manufactured component, and/or guiding the bubbles by a magnetic field and/or negative charge.

10 . The method according to claim 1 , further comprising the step:
identifying the at least one additively manufactured component and/or the at least one holder by an identification element.

11 . The method according to claim 1 , further comprising the step:
applying a sonication to support the removal of spare material.

12 . The method according to claim 1 , further comprising the step:
monitoring the cleaning process by at least one accelerometer and/or at least one microphone.

13 . The method according to claim 1 , further comprising the steps:
dry spinning the at least one additively manufactured component before cleaning, and optionally recovering the spare material.

14 . The method according to claim 1 , further comprising the steps:
manufacturing the at least one additively manufactured component by additive manufacturing prior to the cleaning, and/or curing the at least one additively manufactured component after the cleaning.

15 . An apparatus for cleaning additively manufactured parts in accordance with the method of claim 1 , the apparatus comprising:
at least one holder, a cleaning agent, a container, a gas inlet, at least one bubble generator, wherein the cleaning agent is contained in the container, wherein the at least one holder is submerged into the cleaning agent, wherein the at least one holder is configured to attach to least one additively manufactured component, wherein the gas inlet is connected to the bubble generator, wherein the at least one bubble generator is placed below the at least one holder, wherein the at least one bubble generator is configured to insert bubbles into the cleaning agent, and wherein the apparatus is configured to remove spare material of the at least one additively manufactured component by the cleaning agent and the bubbles.

Assignees

• A Raymond Et Cie

Inventors

• Jackson Nicholas
• Schulz Stefan
• Étienne Grégory

Classifications

• B08B3/102

  with means for agitating the liquid (by agitating the container B08B3/042, B08B3/044, B08B3/045, B08B3/06) · CPC title

• B33Y40/20

  Post-treatment, e.g. curing, coating or polishing · CPC title

• B08B7/0064

  by temperature changes · CPC title

• B08B3/12

  by sonic or ultrasonic vibrations · CPC title

• B29C64/35 Primary

  Cleaning · CPC title