Electrode and Electrochemical Cell

Patent metadata

Field	Value
Publication number	US-2025046825-A1
Application number	US-202218697358-A
Country	US
Kind code	A1
Filing date	Sep 29, 2022
Priority date	Sep 30, 2021
Publication date	Feb 6, 2025
Grant date	—

Abstract

An electrode for an electrochemical cell is disclosed which has a first layer containing a first electrode material of formula Pr (1-x) Ln x O (2-0.5x-δ) . Ln is selected from at least one rare earth metal, 8 is the degree of oxygen deficiency, and 0.01≤x≤0.4. The rare earth metal may be a lanthanide, scandium or yttrium. Also disclosed is an electrochemical cell having such an electrode and methods of making such an electrochemical cell. The electrochemical cell may be an electrolytic cell, an oxygen separator, a sensor or a fuel cell. Also disclosed are materials of formula Pr (1-x) Ln x O (2-0.5x-δ) and Pr (1-x) Sm x O (2-0.5x-δ) .

First claim

1 . An electrode for an electrochemical cell, the electrode comprising at least a first layer comprising a first electrode material of formula Pr (1-x) Ln x O (2-0.5x-δ) ,
wherein Ln is selected from at least one rare earth metal, δ is the degree of oxygen deficiency, and 0.01≤x≤0.4.

2 . The electrode according to claim 1 , wherein the rare earth metal is selected from a lanthanoid, Sc, Y and mixtures thereof.

3 . (canceled)

4 . (canceled)

5 . The electrode according to claim 1 , wherein 0.02≤x≤0.25.

6 . (canceled)

7 . The electrode according to claim 1 , wherein the first layer comprises 20% by weight or greater of the first electrode material; optionally 30% by weight or greater of the first electrode material; optionally 40% by weight or greater of the first electrode material; optionally 55% by weight or greater of the first electrode material.

8 . The electrode according to claim 1 , wherein the first layer has a thickness in the range 1 μm to 7 μm.

9 . The electrode according to claim 1 , wherein the electrode comprises at least a second layer comprising a second electrode material.

10 . (canceled)

11 . The electrode according to claim 9 , wherein the second electrode material is electrically conductive, optionally an electrically conductive ceramic material.

12 . (canceled)

13 . The electrode according to claim 9 , wherein the second layer is a composite layer further comprising at least one additional second electrode material, optionally wherein the additional electrode material comprises a strontium containing material, optionally selected from rare earth strontium cobaltite; rare earth strontium ferrite, rare-earth strontium cobalt ferrite; wherein the rare earth component may optionally be Pr, La, Gd and/or Sm.

14 . (canceled)

15 . The electrode according to claim 13 , wherein the second layer comprises 60% by weight or greater of the second electrode material; optionally 65% by weight or greater of the second electrode material; optionally 70% by weight or greater of the second electrode material; optionally 75% by weight or greater of the second electrode material.

16 . The electrode according to claim 9 , further comprising a third layer comprising a third electrode material, optionally situated between the first layer and the second layer.

17 . (canceled)

18 . (canceled)

19 . The electrode according to claim 1 , wherein the electrode is an air electrode.

20 . The electrochemical cell comprising an electrode according to claim 1 ; optionally further comprising one or more of an electrolyte, a second fuel electrode and a substrate.

21 . The electrochemical cell according to claim 20 ,
wherein the first layer comprising the first electrode material is directly in contact with a material comprising zirconia.

22 . The electrochemical cell according to claim 21 , further comprising an electrolyte and wherein the material comprising zirconia forms a layer of the electrolyte.

23 . (canceled)

24 . The electrochemical cell according to claim 21 , further comprising an electrolyte layer further comprising doped ceria, optionally selected from samarium-doped ceria (SDC), gadolinium-doped ceria (GDC), praseodymium doped ceria (PDC), samaria-gadolinia doped ceria (SGDC) and mixtures thereof.

25 . (canceled)

26 . The electrochemical cell according to claim 20 , wherein the electrochemical cell is an electrolytic cell, an oxygen separator, a sensor or a fuel cell, and optionally, wherein the electrochemical cell comprises a solid oxide electrochemical cell.

27 . A method comprising:
providing a substrate, optionally having deposited thereon layers comprising a fuel electrode and an electrolyte, applying a source of Pr and Ln to the substrate to form an air electrode layer, wherein Ln is selected from at least one rare earth metal, optionally drying, and optionally sintering the air electrode layer; thereby forming the electrode according to claim 1 .

28 . A method as claimed in claim 27 , wherein the method further comprises
applying material to the substrate to form at least one electrolyte layer, applying the source of Pr and Ln on the electrolyte layer to form an air electrode layer, optionally drying, and co-sintering the electrolyte layer and the air electrode layer.

29 . A material of formula Pr (1-x) Ln x O (2-0.5x-δ) ,
wherein Ln is selected from at least one rare earth metal, δ is the degree of oxygen deficiency, and 0.01≤x≤0.4.

30 . (canceled)

31 . The material according to claim 29 , wherein Ln is Sm.

Assignees

• Ceres Ip Co Ltd

Inventors

• Leah Robert
• Rahman Mahfujur

Classifications

• H01M2300/0077

  based on zirconium oxide · CPC title

• H01M2008/1293

  Fuel cells with solid oxide electrolytes · CPC title

• H01M2004/8689

  Positive electrodes · CPC title

• H01M8/1253

  the electrolyte containing zirconium oxide · CPC title

• H01M4/8621

  containing only metallic or ceramic material, e.g. made by sintering or sputtering · CPC title