Catalyst for co-generation of desalinated water and electricity

Patent metadata

Field	Value
Publication number	US-2024391802-A1
Application number	US-202218695811-A
Country	US
Kind code	A1
Filing date	Sep 28, 2022
Priority date	Sep 30, 2021
Publication date	Nov 28, 2024
Grant date	—

Abstract

The present invention provides a non-biological deionization fuel cell (DFC) comprising, inter alia, a cathode comprising a non-platinum group metal and a nitrogen doped carbon matrix. Further provided is a method of preparing the catalyst through a zeolitic imidazolate framework precursor.

First claim

1 - 34 . (canceled)

35 . A deionization fuel cell (DFC) comprising:
a cathode; an anode; a catholyte flow channel; an anolyte flow channel, and at least:
a cation exchange membrane (CEM); an anion exchange membrane (AEM), and a feedwater flow channel, wherein:
the catholyte flow channel is disposed adjacent to the cathode, the anolyte flow channel is disposed adjacent to the anode, and the feedwater flow channel is formed between the CEM and the AEM and is configured for the deionization of feedwater;
wherein the feedwater contains at least 10 mM of chloride ions (Cl − );
wherein the cathode comprises a catalyst comprising a non-platinum group metal and a nitrogen doped carbon matrix;
wherein the catalyst is configured to catalyze an oxygen reduction reaction (ORR) taking place at the cathode; and
wherein the DFC is a non-biological DFC.

36 . The DFC of claim 35 , wherein the non-platinum group metal is a non-platinum group transition metal.

37 . The DFC of claim 36 , wherein the non-platinum group transition metal comprises at least one of Fe, Co, Mn, Zn, Ce, Cr, Cu, Mo, Ni, Ta, Ti, V, W, and Zr.

38 . The DFC of claim 37 , wherein the non-platinum group transition metal is iron (Fe).

39 . The DFC of claim 38 , wherein the catalyst comprises metal nanoparticles having a mean particle size of above 8 nm, or wherein the catalyst comprises metal nanoparticles having a mean particle size of about 10 nm to about 40 nm.

40 . The DFC of claim 37 , wherein the non-platinum group transition metal is cobalt (Co).

41 . The DFC of claim 40 , wherein the catalyst comprises metal particles which are atomically dispersed in the carbon matrix.

42 . The DFC of claim 35 , wherein the carbon matrix comprises a graphitic carbon lattice.

43 . The DFC of claim 42 , wherein the graphitic carbon lattice is characterized by a degree of disorder ranging from 0.8 to 1.11.

44 . The DFC of claim 35 , wherein the catalyst has a mean pore size of about 3 nm to about 10 nm; or wherein the catalyst comprises a nitrogen content of less than about 2% at.

45 . The DFC of claim 35 , wherein the carbon is further doped by boron, wherein the catalyst comprises a boron content ranging between about 0.01% at. and about 1% at.

46 . The DFC of claim 35 , wherein the feedwater contains at least about 20 mM of chloride ions (Cl − ); or wherein the feedwater is selected from the group consisting of: seawater, brackish water, hard water, wastewater and organic streams needing remediation.

47 . The DFC of claim 35 , wherein the CEM and/or AEM is independently at each occurrence, selected from the group consisting of: an ion-selective polymeric membrane, an ion-selective ceramic separator, an ion-selective zeolite separator, and an ion-selective glass separator.

48 . The DFC of claim 47 , wherein the AEM is selected from the group consisting of: non-alkaline anion exchange membrane, alkaline anion exchange membrane (AAEM), hydroxide-exchange membrane (HEM), anion-exchange ionomer membrane (AEI), and combinations thereof, or wherein the CEM is selected from the group consisting of: non-acidic cation exchange membrane, proton-exchange membrane (PEM), cation-exchange ionomer membrane, and combinations thereof.

49 . The DFC of claim 35 , wherein the anolyte flow channel comprises a reductant and/or its oxidation reaction product, wherein the reductant comprises hydrogen gas (H 2 ); or wherein the catholyte flow channel comprises an oxidant and/or its reduction reaction product, wherein the oxidant comprises oxygen gas (O 2 ).

50 . A method of preparing a chloride-tolerant catalyst comprising a non-platinum group metal and a nitrogen doped carbon matrix, the method comprising:
(a) providing a precursor comprising a zeolitic imidazolate framework (ZIF) and non-platinum group metal ions; and (b) pyrolyzing the precursor of step (a) at a temperature ranging from above 800° C. to below 1,100° C.

51 . The method of claim 50 , wherein the ZIF is a B doped ZIF.

52 . A chloride-tolerant Fe—N—C catalyst prepared according to the method of claim 50 .

53 . A chloride-tolerant Co—B—C—N catalyst prepared according to the method of claim 51 .

54 . A deionization fuel cell comprising:
a cathode; an anode; a catholyte flow channel; an anolyte flow channel, and at least:
a cation exchange membrane (CEM); an anion exchange membrane (AEM), and a feedwater flow channel, wherein:
the catholyte flow channel is disposed adjacent to the cathode, the anolyte flow channel is disposed adjacent to the anode, and the feedwater flow channel is formed between the CEM and the AEM and is configured for the deionization of feedwater;
wherein the cathode comprises a chloride-tolerant catalyst comprising a non-platinum group metal and a nitrogen doped carbon matrix prepared according to the method of claim 50 .

Assignees

• Technion Res & Dev Foundation

Inventors

• Suss Matthew E
• Asokan Arunchander
• Abu Khalla Shada

Classifications

• C02F1/469

  by electrochemical separation, e.g. by electro-osmosis, electrodialysis, electrophoresis · CPC title

• H01M4/926

  on carbon or graphite · CPC title

• H01M4/9083

  on carbon or graphite · CPC title

• H01M2008/1095

  Fuel cells with polymeric electrolytes · CPC title

• Y02E60/50

  Fuel cells · CPC title