Hand wheel actuator assembly with integrated belt drive

Patent metadata

Field	Value
Publication number	US-2024359725-A1
Application number	US-202418647946-A
Country	US
Kind code	A1
Filing date	Apr 26, 2024
Priority date	Apr 27, 2023
Publication date	Oct 31, 2024
Grant date	—

Abstract

A hand wheel actuator assembly, the hand wheel actuator assembly includes a motor. The hand wheel actuator assembly also includes a motor shaft coaxially aligned with a motor axis, the motor shaft rotatably coupled to the motor, and the motor configured to cause rotation of the motor shaft about the motor axis. The hand wheel actuator assembly further includes a hand wheel shaft coaxially aligned with a hand wheel axis, the hand wheel shaft spaced from and parallel to the motor shaft, wherein the motor shaft is coupled to the hand wheel shaft by a belt. The hand wheel actuator assembly yet further includes a circuit board located between the belt and the motor.

First claim

What is claimed is:

1 . A hand wheel actuator assembly, the hand wheel actuator assembly comprising:
a motor; a motor shaft coaxially aligned with a motor axis, the motor shaft rotatably coupled to the motor, and the motor configured to cause rotation of the motor shaft about the motor axis; a hand wheel shaft coaxially aligned with a hand wheel axis, the hand wheel shaft spaced from and parallel to the motor shaft, wherein the motor shaft is coupled to the hand wheel shaft by a belt; and a circuit board located between the belt and the motor.

2 . The hand wheel actuator assembly of claim 1 , wherein the belt is part of a belt drive assembly comprising:
a drive pulley disposed proximate an end of the motor shaft distal from the motor; a driven pulley operatively coupled to the hand wheel shaft; and the belt in contact with the drive pulley and the driven pulley to rotatably couple the motor shaft and the hand wheel shaft.

3 . The hand wheel actuator assembly of claim 2 , wherein the belt drive assembly further comprises a pair of idler pulleys which may be adjusted by an adjustment device to adjust the tension between the motor shaft and the hand wheel shaft.

4 . The hand wheel actuator assembly of claim 3 , wherein the adjustment device is a pivotable cap operatively coupled to the idler pulleys.

5 . The hand wheel actuator assembly of claim 3 , wherein the adjustment device is a sliding cap operatively coupled to the idler pulleys.

6 . The hand wheel actuator assembly of claim 5 , wherein the adjustment device includes an idler assembly coupled to the sliding cap.

7 . The hand wheel actuator assembly of claim 1 , further comprising a sensor on the opposite side of the circuit board relative to a magnet on the motor shaft and a magnet on the hand wheel shaft.

8 . The hand wheel actuator assembly of claim 7 , wherein the sensor comprises a rotatable toothed gear coupled to the hand wheel shaft.

9 . The hand wheel actuator assembly of claim 8 , wherein the sensor further comprises a gear sensor coupled to the circuit board.

10 . A hand wheel actuator assembly, the hand wheel actuator assembly comprising:
a motor; a motor shaft coaxially aligned with a motor axis, the motor shaft rotatably coupled to the motor, and the motor configured to cause rotation of the motor shaft about the motor axis; a hand wheel shaft coaxially aligned with a hand wheel axis, the hand wheel shaft spaced from and parallel to the motor shaft; and a belt drive assembly comprising:
a drive pulley disposed proximate an end of the motor shaft distal from the motor;
a driven pulley operatively coupled to the hand wheel shaft;
a belt in contact with the drive pulley and the driven pulley to rotatably couple the motor shaft and the hand wheel shaft; and
a pair of idler pulleys which may be adjusted by an adjustment device to adjust the tension between the motor shaft and the hand wheel shaft.

11 . The hand wheel actuator assembly of claim 10 , wherein the adjustment device is a pivotable cap operatively coupled to the idler pulleys.

12 . The hand wheel actuator assembly of claim 10 , wherein the adjustment device is a sliding cap operatively coupled to the idler pulleys.

13 . The hand wheel actuator assembly of claim 10 , wherein the adjustment device includes an idler assembly coupled to the sliding cap.

14 . The hand wheel actuator assembly of claim 10 , further comprising a sensor on the opposite side of the circuit board relative to a magnet on the motor shaft and a magnet on the hand wheel shaft.

15 . The hand wheel actuator assembly of claim 10 , further comprising a circuit board located between the belt and the motor.

16 . The hand wheel actuator assembly of claim 15 , wherein the sensor comprises a rotatable toothed gear coupled to the hand wheel shaft.

17 . The hand wheel actuator assembly of claim 16 , wherein the sensor further comprises a gear sensor coupled to the circuit board.

Assignees

• Steering Solutions Ip Holding

Inventors

• Collier-Hallman Steven J
• Stock Laura F
• Jammer Todd F
• Bickel Joel A

Classifications

• B62D5/0412 Primary

  the axes of motor and steering column being parallel · CPC title

• B62D5/0403 Primary

  characterised by constructional features, e.g. common housing for motor and gear box · CPC title

• F16H2007/0874

  Two or more finally actuated members · CPC title

• F16H7/023

  with belts having a toothed contact surface or regularly spaced bosses or hollows for slipless or nearly slipless meshing with complementary profiled contact surface of a pulley · CPC title

• F16H2007/0897

  External to internal direction · CPC title