Membrane-based alkali metal production system

Patent metadata

Field	Value
Publication number	US-2024309532-A1
Application number	US-202318122606-A
Country	US
Kind code	A1
Filing date	Mar 16, 2023
Priority date	Mar 16, 2023
Publication date	Sep 19, 2024
Grant date	—

Abstract

The presently disclosed concepts relate to improved techniques for critical mineral extraction, purification, precipitation, ion exchange, and metal production using a solid electrolyte membrane. By using a solid electrolyte embedded in a matrix, alkali metal (such as lithium) can be more effectively separated from feed solutions. Additionally, energy used to initially extract critical minerals from a feed solution may be stored as electrochemical energy, which in turn, may be discharged when critical minerals are depleted from the electrode. This discharged energy may therefore be reclaimed and reused to extract additional critical minerals.

First claim

What is claimed is:

1 . An alkali metal production system, comprising:
an anode; a cathode, wherein the anode is configured for oxidation and the cathode is configured for reduction, and wherein migration of a predetermined metal ion through an ion-selective solid electrolyte membrane is driven by a current across the anode and the cathode, wherein the ion-selective solid electrolyte membrane is selectively permeable to the predetermined metal ion; at least one active material; a first solution comprising an aqueous electrolyte, wherein the aqueous electrolyte includes the predetermined metal ion; and a second solution comprising a metal atom based on the migrated predetermined metal ion, wherein the second solution is at least partially disposed in a liquid state of the metal atom.

2 . The alkali metal production system of claim 1 , wherein the at least one active material includes a hydroxyl group for the anode.

3 . The alkali metal production system of claim 1 , wherein the at least one active material includes lithium metal for the cathode.

4 . The alkali metal production system of claim 1 , wherein the liquid state is a molten solution of the metal atom.

5 . The alkali metal production system of claim 1 , wherein the anode is a carbon rod.

6 . The alkali metal production system of claim 5 , wherein the carbon rod includes a Pt catalyst.

7 . The alkali metal production system of claim 1 , wherein the cathode comprises a carbon rod or mesh, or a metal rod or mesh.

8 . The alkali metal production system of claim 1 , wherein the at least one active material for the anode includes at least one of: H 2 , OH − , Cl − , Br − , or I − .

9 . The alkali metal production system of claim 1 , wherein the at least one active material for the cathode includes a liquid metal.

10 . The alkali metal production system of claim 9 , wherein the liquid metal is within the temperature range of 25° C.-250° C.

11 . The alkali metal production system of claim 9 , wherein the liquid metal is configured to form a molten alloy with lithium.

12 . The alkali metal production system of claim 9 , wherein the liquid metal includes one of: Ga, Ga—In, Na—K alloys, Na—K—Cs alloys, or Ga—In alloys.

13 . A system for alkali metal production, the system comprising:
a first electrode; a first electrolyte comprising an alkali metal salt, wherein the first electrolyte is configured to be in contact with the first electrode; a second electrode, wherein when a current is passed from the first electrode to the second electrode, the current causes migration of an alkali metal ion of the alkali metal salt; an ion-selective solid electrolyte membrane configured to selectively allow the alkali metal ion to migrate; a second solution comprising an alkali metal atom based on the migrated alkali metal ion and galinstan; a third electrode, wherein when a second current passed from the second electrode to the third electrode, the second current causes second migration of the alkali metal atom of the second solution; a second ion-selective solid electrolyte membrane configured to selectively allow the alkali metal atom to migrate; and a third solution comprising the second migrated alkali metal atom.

14 . The system of claim 13 , wherein the second migrated alkali metal atom is in a molten state.

15 . The system of claim 13 , wherein the second migration occurs at controlled conditions, wherein the controlled conditions include at least one of: an inert environment, or Ar atmosphere.

16 . The system of claim 13 , wherein a thickness of the second ion-selective solid electrolyte membrane is configured to increase a purity of the second migrated alkali metal atom.

17 . The system of claim 13 , wherein the migration and the second migration occur concurrently.

18 . The system of claim 13 , wherein the migration and the second migration occur in series or a batch configuration.

19 . The system of claim 13 , wherein the alkali metal ion is Li + .

20 . The system of claim 19 , wherein the second solution includes lithiated galinstan.

21 . The system of claim 13 , wherein the third solution comprises only the second migrated alkali metal atom.

22 . The system of claim 13 , wherein the migration occurs at ambient conditions.

Assignees

• Lyten Inc

Inventors

• Baucom Jesse
• Kolli Sanjeev

Classifications

• C25C1/02

  of light metals · CPC title

• C25C7/025

  used in cells for the electrolysis of melts · CPC title

• C22B26/12

  Obtaining lithium · CPC title

• H01M10/54

  Reclaiming serviceable parts of waste accumulators · CPC title

• C25C3/02 Primary

  of alkali or alkaline earth metals · CPC title