Electrochemically-regenerated ion exchange using redox-polymers

Patent metadata

Field	Value
Publication number	US-2024294685-A1
Application number	US-202218568609-A
Country	US
Kind code	A1
Filing date	Jun 9, 2022
Priority date	Jun 10, 2021
Publication date	Sep 5, 2024
Grant date	—

Abstract

Rare earth elements (REEs) play an essential role in our modern society, being critical resources for the growing electronic devices and renewable energy technologies. For the reversible capture and release of REEs, we designed and synthesized a redox-copolymer poly(ferrocenylpropyl methacrylamide-co-methacrylic acid) (P(FPMAm-co-MAA)) that combines an ion-exchange carboxylic acid group for REE adsorption, and an redox-active ferrocene moiety for electrochemical regeneration. By molecularly tuning the copolymer composition, efficient adsorption uptake could be achieved alongside electrochemically regenerated adsorbent reuse. The copolymer sorbent showed stoichiometric binding for yttrium (Y), cerium (Ce), neodymium (Nd), europium (Eu), gadolinium (Gd), and dysprosium (Dy) based on carboxylic acid active site.

First claim

1 . A redox-active copolymer comprising:
a) an organometallic monomer comprising a redox group wherein the redox group has a redox-active transition metal or an organic redox-moiety; and b) an organic monomer comprising a covalently bound acid group wherein the acidic group is metal ion binding moiety; wherein the organometallic monomer and organic monomer form the redox-active copolymer.

2 . The copolymer of claim 1 wherein the transition metal is iron, cobalt, ruthenium, or nickel.

3 . The copolymer of claim 1 wherein the redox group comprises a metallocene or an aminoxyl group.

4 . The copolymer of claim 1 wherein the redox group comprises ferrocene or ferrocenium.

5 . The copolymer of claim 1 wherein the organometallic monomer comprises a ferrocenylalkyl acrylamide.

6 . (canceled)

7 . The copolymer of claim 1 wherein the organic monomer comprises an acrylic acid.

8 . The copolymer of claim 1 wherein the organometallic monomer (A) and organic monomer (B) have an A:B molar ratio of about 20:80 to about 80:20.

9 . (canceled)

10 . The copolymer of claim 1 wherein the copolymer comprises a crosslinker.

11 . The copolymer of claim 10 wherein the copolymer comprises 0.05 wt. % to about 0.25 wt. % of the crosslinker.

12 . The copolymer of claim 10 wherein the crosslinker comprises a 1,3-benzenedisulfonyl moiety.

13 . The copolymer of claim 1 wherein the copolymer is represented by Formula I or II:

wherein
M is a transition metal;
b is the oxidation state of M wherein the oxidation state is 0-6;
R 1 and R 2 are each independently —(C 1 -C 6 )alkyl, —(C 1 -C 6 )cycloalkyl, or H;
R 3 is H, —(C 1 -C 6 )alkyl, or —(C 1 -C 6 )cycloalkyl;
R 4 is —(C 1 -C 10 )alkylene-;
X is C(═O)OH, P(═O)(OH) 2 , or S(═O) 2 OH;
n is 1-10,000; and
p is 1-10,000;

wherein the metallocene moiety is optionally further substituted.

14 . The copolymer of claim 13 wherein R 1 and R 2 are CH 3 , R 3 is H, R 4 is —(CH 2 ) 3 —, and M is Fe.

15 . A redox-active copolymer comprising:
a) a first monomer comprising a redox group, wherein the redox-group comprises a redox-active transition metal or an organic redox-moiety comprising an aminoxyl group, and b) a second monomer comprising a chemical binding group that can bind a rare earth element (REE) transition metal ion or an alkaline earth metal ion wherein the chemical binding group is an organic acid, a chelator, or an organic ligand; wherein the first monomer and second monomer form the redox-active copolymer.

16 . The copolymer of claim 1 wherein the copolymer is:

wherein n is 1-10,000; and p is 1-10,000.

17 . An electrode comprising a composition of the copolymer of claim 1 and a carbon nanotube wherein the composition is coated on a conductor of the electrode.

18 . (canceled)

19 . (canceled)

20 . A method for separating a rare earth element from a mixture comprising:
a) adsorbing a metal ion of a rare earth element on the electrode of claim 17 under suitable adsorption conditions to separate the metal ion from the mixture, wherein the redox group of the electrode has a net charge of zero; and b) electrochemically desorbing the metal ion from the electrode into an electrolyte under suitable desorption conditions, wherein the redox group of the electrode has been oxidized to a net charge of at least +1.

21 . The method of claim 20 wherein the metal ion is in a mixture comprising other metal ions, wherein the other metal ions are not rare earth metal ions, and the metal ion is selectively adsorbed over the other metal ions.

22 . (canceled)

23 . The method of claim 20 wherein the rare earth element is cerium (Ce), gadolinium (Gd), neodymium (Nd), europium (Eu), terbium (Tb), dysprosium (Dy), and yttrium (Y).

24 . (canceled)

25 . The method of claim 20 wherein the suitable desorption conditions comprise applying a potential to the electrode of about +0.4 V to about +1 V versus an Ag/AgCl reference electrode.

26 . The method of claim 20 wherein the method further comprises:
c) reducing the oxidized redox group of the electrode under suitable reduction conditions from the at least +1 net charge to a net charge of zero.

27 .- 33 . (canceled)

Assignees

• Univ Illinois

Inventors

• Su Xiao
• Vapnik Haley
• Elbert Johannes

Classifications

• C09D143/00

  Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing boron, silicon, phosphorus, selenium, tellurium, or a metal; Coating compositions based on derivatives of such polymers · CPC title

• C02F2303/16

  Regeneration of sorbents, filters · CPC title

• C02F2101/20

  Heavy metals or heavy metal compounds · CPC title

• C02F2001/425

  using cation exchangers · CPC title

• C02F1/42

  by ion-exchange (ion-exchange in general B01J) · CPC title