Mixing device and a single-use device for a mixing device

Patent metadata

Field	Value
Publication number	US-2024253000-A1
Application number	US-202418416692-A
Country	US
Kind code	A1
Filing date	Jan 18, 2024
Priority date	Jan 31, 2023
Publication date	Aug 1, 2024
Grant date	—

Abstract

A mixing device for mixing at least two substances includes a single-use device and a reusable device. The single-use device includes an impeller, vanes, and a cup for receiving the rotor housing. A magnetically effective core is in the rotor housing. The reusable device includes a stator to contactlessly magnetically drive the impeller about the axis of rotation and magnetically levitate the impeller with respect to the stator. A plurality of stabilizing elements is on the impeller for stabilizing the impeller against tilting. Each stabilizing element is arranged between two vanes and extends from a radial inner edge to a radial outer edge with respect to the radial direction, and each radial outer edge has a distance from the axis of rotation which is smaller than half the outer diameter of the impeller.

First claim

What is claimed is:

1 . A mixing device for mixing at least two substances, comprising:
a single-use device configured for single use; and a reusable device configured for multiple use, the single-use device comprising an impeller having a rotor housing and a plurality of vanes to mix the substances, and a cup to receive the rotor housing, the impeller configured to rotate about a desired axis of rotation defining an axial direction, the impeller having an outer diameter which is a maximum extension of the impeller in a radial direction perpendicular to the axial direction, a magnetically effective core disposed in the rotor housing, the cup configured in a dimensionally stable manner, the reusable device comprising a stator, by which, in the operating state, the impeller is capable of being contactlessly magnetically driven to rotate about the desired axis of rotation and magnetically levitated with respect to the stator, the stator comprising a plurality of windings to generate an electromagnetic rotating field to drive and levitate the impeller, and the stator having a stator housing with a recess configured to receive the cup with the rotor housing arranged therein, so that the cup is capable of being inserted into the recess, a plurality of stabilizing elements disposed at the impeller to stabilize the impeller against tilting, each stabilizing element of the plurality of stabilizing elements arranged between two vanes of the plurality of vanes and extending from a radial inner edge to a radial outer edge with respect to the radial direction, and each of the radial outer edges having a distance from the desired axis of rotation which is smaller than half the outer diameter of the impeller.

2 . The mixing device according to claim 1 , wherein each vane of the plurality of vanes is arranged with a radial distance from the desired axis of rotation with respect to the radial direction, the radial distance being different from zero, and the radial inner edge of each stabilizing element of the plurality of stabilizing elements has a distance from the desired axis of rotation which is greater than the radial distance.

3 . The mixing device according to claim 1 , wherein each vane of the plurality of vanes has a front side, a back side, an upper edge and a lower edge, the front side preceding the back side when the impeller rotates, for each vane of the plurality of vanes the lower edge and the upper edge delimit the vane with respect to the axial direction, the upper edge arranged at an end of the vane facing away from the rotor housing, and for each vane of the plurality of vanes, a stabilizing element of the plurality of stabilizing elements is arranged on the front side or on the back side of the vane.

4 . The mixing device according to claim 3 , wherein each stabilizing element of the plurality of stabilizing elements enclose an angle different from 0° and from 180° with the front side or with the back side of a respective vane.

5 . The mixing device according to claim 3 , wherein the plurality of stabilizing elements are arranged symmetrically, such that for each vane of the plurality of vanes, on the front side of which the stabilizing element of the plurality of stabilizing elements is disposed, another stabilizing element of the plurality of stabilizing elements is disposed on the back side.

6 . The mixing device according to claim 3 , wherein, for a respective vane, the stabilizing element of the plurality of stabilizing elements is arranged closer to the lower edge than to the upper edge.

7 . The mixing device according to claim 3 , wherein each vane of the plurality of vanes is designed in a curved manner so that the front side or the back side is concaved.

8 . The mixing device according to claim 3 , wherein the plurality of stabilizing elements comprise ring segments which each ring segment extending from the front side of a respective vane of the plurality of vanes to the back side of an adjacent vane of the plurality of vanes.

9 . The mixing device according to claim 1 , wherein the rotor housing is cylindrical with an outer housing diameter, and with an upper end face and with a lower end face, which delimit the rotor housing with respect to the axial direction, and on which the plurality of vanes are provided.

10 . The mixing device according to claim 9 , wherein the plurality of stabilizing elements are arranged on the upper end face of the rotor housing, and a distance of each radial outer edge from the desired axis of rotation is greater than half the housing diameter of the rotor housing.

11 . The mixing device according to claim 9 , wherein the upper end face or the lower end face of the rotor housing includes a chamfer which extends along an entire circumference of the end face.

12 . The mixing device according to claim 1 , further comprising at least one relief boreextending completely through the impeller in the axial direction.

13 . A single-use device for a mixing device according to claim 1 , wherein the single-use device comprises the impeller and the cup to receive the rotor housing.

14 . The single-use device according to claim 13 , further comprising a fixing device configured to magnetically retain the magnetically effective core in the cup, and the fixing device is configured to be removed by pulling.

15 . The single-use device according to claim 13 , further comprising a flexible mixing container for the substances to be mixed, the mixing container is sealingly connected to the cup to form an entirety, and the impeller is arranged in the entirety.

16 . The mixing device according to claim 3 , wherein each stabilizing element of the plurality of stabilizing elements enclose an angle in the range from 40° to 140° with the front side or with the back side of a respective vane.

17 . The mixing device according to claim 1 , wherein the rotor housing is cylindrical with an outer housing diameter, and with an upper end face and with a lower end face, which delimit the rotor housing with respect to the axial direction, a disk-shaped hub disk is arranged on the upper end face of the rotor housing, on which the plurality of vanes are provided.

18 . The mixing device according to claim 17 , wherein the plurality of stabilizing elements are arranged on the hub disk, and a distance of each radial outer edge from the desired axis of rotation is greater than half the housing diameter of the rotor housing.

Assignees

• Levitronix Gmbh

Inventors

• Holenstein Thomas
• Schlegel Nils
• Wassmer Florian

Classifications

• B01F2101/44

  Mixing of ingredients for microbiology, enzymology, in vitro culture or genetic manipulation · CPC title

• C12M1/02

  with agitation means; with heat exchange means · CPC title

• A61L2/08

  Radiation · CPC title

• B01F35/00

  Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application · CPC title

• B01F27/808

  with stirrers driven from the bottom of the receptacle · CPC title