Methods for the retrieval of aggregate from waste construction material by grinding

Patent metadata

Field	Value
Publication number	US-2024238801-A1
Application number	US-202218289480-A
Country	US
Kind code	A1
Filing date	May 5, 2022
Priority date	May 10, 2021
Publication date	Jul 18, 2024
Grant date	—

Abstract

Methods for the retrieval of aggregates from waste construction material by grinding in a ball mill or on a compressive grinder, which are useful in the recycling of waste construction material, especially in the recycling of concrete or mortar. Also, cleaned aggregates obtained from waste construction material by grinding and their use on the production of new construction materials.

First claim

1 . A method for the retrieval of aggregates from waste construction material, the method comprising a step of grinding the waste construction material, wherein the grinding is done in a semi-autogeneous mill or on a compressive grinder.

2 . A method as claimed in claim 1 , wherein the grinding is done in a ball mill or in an agitation mill, and the filling degree of the mill is not higher than 60%, based on the volume of the mill.

3 . A method as claimed in claim 1 , wherein the grinding is done in a ball mill or in an agitation mill, and the mass ratio of waste construction material to grinding media is 0.2 to 3.

4 . A method as claimed in claim 1 , wherein the grinding is done in a ball mill or an agitation mill, and the grinding media is selected from balls, rods, pebbles, or pieces of steel, zirconium oxide, aluminum oxide, ceramics, natural stone, concrete, or mortar.

5 . A method as claimed in claim 1 , wherein the grinding is done in a ball mill or an agitation mill, and the grinding media has a minimum size which is larger than the maximum particle size of the aggregate to be retrieved.

6 . A method as claimed in claim 1 , wherein a grinding aid is added before and/or during the grinding of the waste construction material.

7 . A method according to claim 6 , wherein the grinding aid is selected from the group consisting of polycarboxylate ethers, alkanolamines, sugars, sugar acids, hydrogenated sugars, super absorbent polymers, glycols, glycerine, calcium formiate, and mixtures thereof.

8 . A method as claimed in claim 6 , wherein the grinding aid is added in an amount of 0.01-10 w %, relative to the total dry weight of the waste construction material.

9 . A method as claimed in claim 1 , wherein the method additionally comprises a step of carbonation of the waste construction material.

10 . A method as claimed in claim 9 , wherein the carbonation of the waste construction material is effected during the grinding of the waste construction material.

11 . Aggregates obtained in a method as claimed in claim 1 .

12 . Aggregates according to claim 11 , wherein the difference between the water absorption of an aggregate obtained in a method comprising a step of grinding the waste construction material, wherein the grinding is done in a semi-autogeneous mill or on a compressive grinder and the water absorption of the same fresh aggregate is not more than 300% of the water absorption of the same fresh aggregate.

13 . A construction material comprising the aggregates as claimed in claim 11 .

14 . A construction material comprising at least a binder and an aggregate as claimed in claim 11 , wherein the aggregates make up at least 30 w % of the total weight of aggregates.

15 . A method of reducing the water demand of construction materials, the method comprising a step of replacing fresh aggregate by aggregates as claimed in claim 12 .

16 . A method of reducing the content of binder in construction materials while keeping a constant strength, the method comprising a step of replacing fresh aggregate by aggregates as claimed in claim 12 .

17 . A method as claimed in claim 15 , wherein the replacement level of fresh aggregate by aggregates is at least 30 w % of the total weight of aggregates.

Assignees

• Sika Tech Ag

Inventors

• Eberhardt Arnd Bernd
• Muths-Kern Denise
• Frunz Lukas
• Pegado Luis
• Juilland Patrick
• Gallucci Emmanuel

Classifications

• B02C17/20

  Disintegrating members · CPC title

• Y02W30/91

  Use of waste materials as fillers for mortars or concrete · CPC title

• C04B28/02

  containing hydraulic cements other than calcium sulfates · CPC title

• B03B9/065 Primary

  the refuse being building rubble · CPC title

• C04B20/026 Primary

  Comminuting, e.g. by grinding or breaking; Defibrillating fibres other than asbestos · CPC title