Method for compression of aqueous slurry containing solid foreign matter and paper dust, and treatment method of waste gypsum board

Patent metadata

Field	Value
Publication number	US-12559380-B2
Application number	US-202118012100-A
Country	US
Kind code	B2
Filing date	Apr 19, 2021
Priority date	Jul 14, 2020
Publication date	Feb 24, 2026
Grant date	Feb 24, 2026

Abstract

Aqueous slurry which includes solid foreign matter and paper dust is pressed by means of a screw press, provided with a mesh having openings not less than 1.5 mm and not greater than 3 mm, to separate the aqueous slurry into the solid foreign matter and the paper dust, and liquid component passing through the mesh. Then, the liquid component is sieved by means of a sieve having openings not greater than 1 mm to separate from the liquid component the solid foreign matter and the paper dust.

First claim

What is claimed is:

1 . A pressing method of aqueous slurry, including solid foreign matter and paper dust, comprising:
a pressing step for pressing said aqueous slurry by means of a screw press, provided with a mesh having openings not less than 1.5 mm and not greater than 3 mm, such that said aqueous slurry is partially separated into the solid foreign matter and the paper dust not passing through said mesh, and liquid component passing through said mesh, and a sieving step for sieving said liquid component by means of a sieve having openings not greater than 1 mm to further separate the solid foreign matter and the paper dust from the liquid component.

2 . A processing method of waste gypsum boards comprising:
a deposition step for mixing gypsum hemihydrate and/or anhydrous type III gypsum, derived from waste gypsum boards with an aqueous medium to form a gypsum slurry including paper dust and solid foreign matter and then for depositing gypsum dihydrate particles in the gypsum slurry; and a solid/liquid separation step for extracting the gypsum dihydrate particles from the gypsum slurry, wherein a pressing step for pressing said gypsum slurry by means of a screw press, provided with a mesh having openings not less than 1.5 mm and not greater than 3 mm, such that said gypsum slurry is partially separated into the solid foreign matter and the paper dust not passing through said mesh, and a gypsum slurry passing through said mesh, and a sieving step for sieving said gypsum slurry passing through said mesh by means of a sieve having openings not greater than 1 mm to further separate the solid foreign matter and the paper dust as oversized components from the gypsum slurry are performed after forming the gypsum slurry and before the solid/liquid separation step.

3 . The processing method of waste gypsum boards according to claim 2 , wherein the openings of said sieve are not less than 0.4 mm and not greater than 1 mm.

4 . The processing method of waste gypsum boards according to claim 3 , wherein a ratio (t/R) of a thickness t of said mesh and a diameter R of said openings is not less than 0.8 and not greater than 1.2.

5 . The processing method of waste gypsum boards according to claim 4 , wherein said mesh has an opening ratio which is a ratio of a total area of the openings and an apparent area of the mesh, not less than 15% and not greater than 30%.

Assignees

• Tokuyama Corp

Inventors

• Hiranaka Shingo
• MATSUO Kentarou

Classifications

• C02F11/125

  using screw filters · CPC title

• B03B5/48

  by mechanical classifiers · CPC title

• B09B3/32 Primary

  Compressing or compacting · CPC title

• B30B9/12

  using pressing worms or screws co-operating with a permeable casing · CPC title

• B02C23/14

  with more than one separator · CPC title