Solid electrolyte, method of preparing the same, and solid-state secondary battery including the same

Patent metadata

Field	Value
Publication number	US-2024234803-A9
Application number	US-202318483701-A
Country	US
Kind code	A9
Filing date	Oct 10, 2023
Priority date	Oct 21, 2022
Publication date	Jul 11, 2024
Grant date	—

Abstract

A solid electrolyte includes a sulfide solid electrolyte, a first binder, and a second binder, wherein the first binder and the second binder have a different energy of adhesion from each other with respect to the sulfide solid electrolyte, wherein the energy of adhesion of the first binder with respect to the sulfide solid electrolyte is less than −300,000 kcal/mol and the energy of adhesion of the second binder with respect to the sulfide solid electrolyte is −300,000 kcal/mol or more, wherein the energy of adhesion of the first binder with respect to the sulfide solid electrolyte has a greater absolute value than the energy of adhesion of the second binder. A solid-state secondary battery includes a cathode, an anode, and a solid electrolyte layer disposed therebetween, wherein at least one of the cathode, the anode, or the solid electrolyte layer includes the solid electrolyte.

First claim

What is claimed is:

1 . A solid electrolyte, comprising:
a sulfide solid electrolyte, a first binder, and a second binder, wherein the first binder and the second binder have a different energy of adhesion with respect to the sulfide solid electrolyte, wherein the first binder has an energy of adhesion of less than −300,000 kilocalorie per mole with respect to the sulfide solid electrolyte, and the second binder has an energy of adhesion of −300,000 kilocalorie per mole or more with respect to the sulfide solid electrolyte, wherein the energy of adhesion of the first binder with respect to the sulfide solid electrolyte has a greater absolute value than the energy of adhesion of the second binder with respect to the sulfide solid electrolyte.

2 . The solid electrolyte of claim 1 , wherein the second binder has an energy of adhesion of about −300,000 kilocalorie per mole to about −50,000 kilocalorie per mole with respect to the sulfide solid electrolyte.

3 . The solid electrolyte of claim 1 , wherein an absolute value of a difference between the energy of adhesion of the first binder and the energy of adhesion of the second binder is 350,000 kilocalorie per mole or less.

4 . The solid electrolyte of claim 1 , wherein the first binder comprises a repeating unit comprising one or more polar functional groups selected from a nitrile group, —C(═O)O— group, or —OC(═O)— group, and
the second binder comprises a repeating unit comprising one or more nonpolar functional groups selected from butadiene, ethylene, propylene, styrene, isobutene, isoprene, vinylidene fluoride, or a silicon resin-forming siloxane unit.

5 . The solid electrolyte of claim 1 , wherein a weight ratio of the first binder to the second binder is about 1:9 to about 9:1.

6 . The solid electrolyte of claim 1 , wherein the first binder is a co poly(meth)acrylate only including (meth)acrylate repeating units, an (meth)acrylate copolymer including an (meth)acrylate repeating unit and a non-(meth)acrylate repeating unit, a nitrile copolymer comprising an α, β-unsaturated nitrile first repeating unit and a conjugated diene second repeating unit, or a combination thereof.

7 . The solid electrolyte of claim 6 , wherein in the copoly(meth)acrylate and the (meth)acrylate copolymer,
the (meth)acrylate repeating unit is one or more of methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate, n-butyl (meth)acrylate, t-butyl (meth)acrylate, isobutyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, 2-ethylbutyl (meth)acrylate, pentyl (meth)acrylate, hexyl (meth)acrylate, cyclohexyl (meth)acrylate, n-octyl (meth)acrylate, iso-octyl (meth)acrylate, isononyl (meth)acrylate, decyl (meth)acrylate, dodecyl (meth)acrylate, tridecyl (meth)acrylate, tetradecyl (meth)acrylate, octadecyl (meth)acrylate, isobornyl (meth)acrylate, N-(3,4-dihydroxyphenylethyl) (meth)acrylate, 2-(3,4-dihydroxy-2,5-dihydrofuranyl)-1-hydroxyethyl (meth)acrylate, alkoxy alkylene glycol (meth)acrylate, alkoxy dialkylene glycol (meth)acrylate, alkoxy poly(ethylene glycol) (meth)acrylate, 2-aminoethyl (meth)acrylate hydrochloride, N,N-dimethyl aminoethyl (meth)acrylate, 2-hydroxyethyl (meth)acrylate, hydroxy poly(ethylene glycol) (meth)acrylate, hydroxy poly(propylene glycol) (meth)acrylate, hydroxy poly(alkylene glycol) (meth)acrylate, and the non-(meth)acrylate repeating unit comprises one or more of acrylonitrile, (meth)acrylamide, N-methyl (meth)acrylamide, N, N-dimethyl (meth)acrylamide, N-vinyl pyrrolidone, N-vinyl caprolactam, N-vinyl caprolactone, styrene, 2-vinyl pyridine, 4-vinyl pyridine, or vinyl acetate.

8 . The solid electrolyte of claim 7 , wherein the first binder is an (meth)acrylate copolymer, and a content of the (meth)acrylate repeating unit in the acrylate copolymer is about 50 wt % to less than 100 wt %, and a content of the non-(meth)acrylate repeating unit in the (meth)acrylate copolymer is greater than 0 wt % to about 50 wt %.

9 . The solid electrolyte of claim 6 , wherein the first binder is the nitrile copolymer, and the nitrile copolymer is a hydrogenated acrylonitrile-butadiene rubber comprising a nitrile repeating unit, a butadiene repeating unit, and a hydrogenated butadiene repeating unit.

10 . The solid electrolyte of claim 6 , wherein the first binder is the nitrile copolymer, and in the nitrile copolymer, a content of the nitrile repeating unit is about 10 wt % to about 50 wt %.

11 . The solid electrolyte of claim 1 , wherein the first binder is a terpolymer containing an ethyl acrylate repeating unit, a butyl acrylate repeating unit, and a butyl methacrylate repeating unit; a terpolymer containing an acrylonitrile repeating unit, a styrene repeating unit, and a 2-hydroxyethyl (meth)acrylate repeating unit; a hydrogenated acrylonitrile-butadiene rubber; a poly(ethylene-co-vinyl acetate), or a combination thereof.

12 . The solid electrolyte of claim 1 , wherein the second binder is a styrene butadiene styrene copolymer, polyisobutene, polybutadiene rubber, a silicone resin, a styrene butadiene rubber-block copolymer, a styrene-ethylene-butylene-styrene block copolymer, a styrene-ethylene-butadiene-styrene block copolymer,
a styrene-butadiene rubber-random copolymer, a styrene-styrene-butadiene-styrene block copolymer, a styrene-isoprene-styrene block copolymer, a butadiene rubber, natural rubber, an isoprene rubber, an ethylene-propylene-diene terpolymer, an acrylonitrile-butadiene rubber, a partially or fully hydrogenated product of an acrylonitrile-butadiene rubber, a styrene-isoprene rubber, or a combination thereof.

13 . The solid electrolyte of claim 1 , wherein a total content of the first binder and the second binder is about 1 part by weight to about 5 parts by weight with respect to a total weight of 100 parts by weight of the solid electrolyte, and
the first binder and the second binder are each a hydrogenated nitrile butadiene rubber and a styrene butadiene styrene copolymer, a hydrogenated nitrile butadiene rubber and polyisobutene, a hydrogenated nitrile butadiene rubber and a styrene butadiene rubber, a polyacrylate and polybutadiene rubber, or a polyacrylate and styrene butadiene styrene copolymer.

14 . The solid electrolyte of claim 1 , wherein the sulfide solid electrolyte is an argyrodite-type compound.

15 . The solid electrolyte of claim 1 ,
wherein the sulfide solid electrolyte is at least one selected from Li 2 S—P 2 S 5 ; Li 2 S—P 2 S 5 —LiX, wherein X is a halogen element; Li 2 S—P 2 S 5 —Li 2 O; Li 2 S—P 2 S 5 —Li 2 O—LiI; Li 2 S—SiS 2 ; Li 2 S—SiS 2 —LiI; Li 2 S—SiS 2 —LiBr; Li 2 S—SiS 2 —LiCl; Li 2 S—SiS 2 —B 2 S 3 —LiI; Li 2 S—SiS 2 —P 2 S 5 —LiI; Li 2 S—B 2 S 3 ; Li 2 S—P 2 S 5 —ZmSn, wherein m and n each are a positive number, and Z is one of Ge, Zn or Ga; Li 2 S—GeS 2 ; Li 2 S—SiS 2 —Li 3 PO 4 ; Li 2 S—SiS 2 —Li p MO q , wherein p and q are each independently a positive number, and M is one of P, Si, Ge, B, Al, Ga, or In; Li 7-x PS 6-x Cl x , wherein 0<x<2; Li 7-x PS 6-x Br x , wherein 0<x<2; or Li 7-x PS 6-x I x , wherein 0<x<2.

16 . The solid electrolyte of claim 1 ,
wherein the solid electrolyte has an ion conductivity at 25° C. of about 0.1 millisiemens per centimeter to about 5 millisiemens per centimeter, a Vickers hardness of 75 HV or more, and a toughness of about 0.3 megapascal to about 3 megapascals, and the solid electrolyte has a Young's modulus of about 70 megapascals to about 25 gigapascals, a tensile strength of about 2 megapascals to about 50 megapascals, and an elongation break of about 0.1% to about 30%.

17 . A solid-st

Assignees

• Samsung Sdi Co Ltd

Inventors

• Hwang Seungsik
• Kim Mokwon
• Lee Yonggun

Classifications

• H01M2300/0068

  inorganic · CPC title

• H01M2300/0097

  with adhesive layers · CPC title

• H01M10/0562 Primary

  Solid materials · CPC title

• H01M2300/008

  Halides · CPC title

• H01M2004/027

  Negative electrodes · CPC title