A control system of a copper extraction process

Patent metadata

Field	Value
Publication number	US-2023383378-A1
Application number	US-202118031747-A
Country	US
Kind code	A1
Filing date	Oct 28, 2021
Priority date	Oct 30, 2020
Publication date	Nov 30, 2023
Grant date	—

Abstract

The invention relates to a control system for a copper extraction process having at least a leaching phase, a solvent extraction phase and an electrowinning phase, the leaching phase comprising a post leach thickener. The control system comprises first measuring units to measure volume and total suspended solids in an influent of the post leach thickener, and at least one second measuring unit to measure at least total suspended solids relating to effluent of the post leach thickener. The control system comprises also a control unit to receive measurements of the first measuring units and the second measuring units. The control unit forms a control signal to a polymer dosing into the influent of the post leach thickener, and another control signal to an organic solvent dosing in the solvent extraction phase.

First claim

1 . A control system of a copper extraction process, the process having at least a leaching phase, a solvent extraction phase and an electrowinning phase, the leaching phase comprising a post leach thickener, wherein the control system comprises
first measuring units to measure volume and total suspended solids in an influent of the post leach thickener, at least one second measuring unit to measure at least total suspended solids relating to effluent of the post leach thickener, a control unit to receive measurements of the first measuring units and the second measuring units, to form a control signal to a polymer dosing into the influent of the post leach thickener.

2 . The control system according to claim 1 , wherein the control unit is arranged to keep the measurements of the second measuring unit relating to the total suspended solids at a setpoint value by controlling the polymer dosing.

3 . The control system according to claim 2 , wherein the control unit comprises a 3rd degree polynomial function in order to form a control change signal as response to the measurements of the second measuring units, which control change signal is utilized to form the control signal to polymer dosing.

4 . The system according to claim 3 , wherein the first measuring units have a volume measurement device and a turbidity or TSS measurement device.

5 . The control system according to claim 4 , wherein the second measuring unit is a turbidity or TSS measurement device.

6 . The control system according to claim 4 , wherein the polymer dosing is arranged to supply the polymer into a feed pipe or a feed well of the post least thickener.

7 . The control system according to claim 4 , wherein the second measuring unit is arranged to measure turbidity or TSS in an overflow of the post leach thickener.

8 . The control system according to claim 7 , wherein the control system comprises a further second measuring unit, which is arranged to measure volume of the overflow of the post leach thickener.

9 . The control system according to claim 7 , wherein the copper extraction process has also a clarifier unit, the overflow of the post leach thickener being an influent to the clarifier unit, and the control system further comprises a further second measuring unit, which is arranged to measure turbidity or TSS in an effluent of the clarifier unit.

10 . The control system according to claim 7 , wherein the copper extraction process has also a clarifier unit, the overflow of the post leach thickener being an influent to the clarifier unit, and the second measuring unit is arranged to measure turbidity or TSS in an effluent of the clarifier unit.

11 . The control system according to claim 10 , wherein it comprises a further second measuring unit, which is arranged to measure volume of the effluent of the clarifier unit.

12 . The control system according to claim 2 , wherein the control unit is also arranged to form another control signal to an organic solvent dosing in the solvent extraction phase.

13 . The control system according to claim 12 , wherein the control unit is arranged to utilize the setpoint value to form the control signal to the organic solvent dosing.

14 . The control system according to claim 4 , wherein the copper extraction process has also a counter current decantation unit having several counter current decantation tanks, an underflow of the post leach thickener being an influent to the counter current decantation unit, and the control system further comprises a further second measuring unit, which is arranged to measure turbidity or TSS in an overflow of the first current decantation tank.

15 . The control system according to claim 12 , wherein the solvent extraction phase comprises a high grade solvent extraction unit having an influent, the influent having a source from the overflow of the post-leach thickener, and the control unit is arranged form the control signal to the organic solvent dosing to the high grade solvent unit.

16 . The control system according to claim 15 , wherein the solvent extraction phase comprises a low grade solvent extraction unit having an influent, the influent having a source from the overflow of the first current decantation tank of the counter current decantation unit, and the control unit is further arranged form the control signal to the organic solvent dosing to the low grade solvent extraction unit.

17 . The control system according to claim 10 , wherein the control unit is distributed having at least a first control unit and a second control unit, where the first control unit is arranged to receive measurements of the first measuring units and the second measuring units, and to form the control change signal, and be in communication with the second control unit, which second control unit is arranged to utilize control change signal to form the control signal to polymer dosing.

18 . The control system according to claim 12 , wherein the control unit is distributed having at least a first control unit and a second control unit, where the first control unit is arranged to receive measurements of the first measuring units and the second measuring units, and to form the control change signal and other control change signals, and to be in communication with the second control unit, which second control unit is arranged to utilize control change signal and the other control change signals to form the control signal to polymer dosing and the organic solvent dosing.

19 . A method of controlling copper extraction process having at least a leaching phase, a solvent extraction phase and an electrowinning phase, the leaching phase comprising a post leach thickening phase, wherein the method comprises phases
to measure volume and total suspended solids in an influent of the post leach thickening phase, to measure at least total suspended solids relating to effluent of the post leach thickening phase, to receive measurements of said measuring phases by a control unit, and to form a control signal to a polymer dosing into the influent of the post leach thickening phase, and to form another control signal to an organic solvent dosing in the solvent extraction phase by the control unit.

20 . The method according to claim 1 , wherein the method comprises also a phase to form another control signal to an organic solvent dosing in the solvent extraction phase by the control unit.

21 . The method according to claim 19 , wherein the control unit is arranged to keep the measurements of the total suspended solids relating to effluent of the post leach thickening phase at a setpoint value by the control signal.

22 . The method according to claim 20 , wherein the control unit is arranged to keep the measurements of the total suspended solids relating to effluent of the post leach thickening phase at a setpoint value by the control signal, and the control unit is further arranged to utilize the setpoint value to form the other control signal to the organic solvent dosing.

23 . The control system according to claim 1 , wherein the control unit is arranged to utilize a 3rd degree polynomial function in order to form a control change signal as response to the measurements of the total suspended solids relating to effluent of the post leach thickening phase, which control change signal is utilized to form the control signal to polymer dosing.

Assignees

• Kemira Oyj

Inventors

• Greus Sampsa
• Abinet Roderick
• Ostrow Niko
• Ruotsalainen Jussi
• Pretorius Ruan

Classifications

• C22B15/0084 Primary

  Treating solutions (with organic compounds C22B3/20) · CPC title

• C22B15/0095

  Process control or regulation methods · CPC title

• C22B15/0071

  containing sulfur · CPC title

• C22B3/26

  by liquid-liquid extraction using organic compounds · CPC title

• C25C1/12

  of copper · CPC title