Electrospun fibrous membranes and uses thereof

Patent metadata

Field	Value
Publication number	US-2023249156-A1
Application number	US-202318107641-A
Country	US
Kind code	A1
Filing date	Feb 9, 2023
Priority date	Feb 10, 2022
Publication date	Aug 10, 2023
Grant date	—

Abstract

Fibrous mats composed of polymeric fibers comprising an aromatic polymer are provided. Further, articles and methods of use of the fibrous mats, including, but not limited to filters and membranes for sampling of fluid samples, are also provided.

First claim

1 . A fibrous mat comprising a plurality of fibers, wherein each of the fibers is a porous polymeric fiber comprising an aromatic polymer; wherein:
an average cross-section of the fibers is between 0.5 and 30 um; the aromatic polymer is stable at a temperature of at least 200° C.; the fibrous mat is characterized by air permeability coefficient of at least 10 −13 m 2 .

2 . The fibrous mat of claim 1 , wherein the aromatic polymer is capable of binding a volatile organic specie (VOC).

3 . The fibrous mat of claim 1 , wherein the aromatic polymer comprises poly-2,6-diphenyl-p-phenylene oxide; and wherein said binding is by adsorption; optionally wherein the VOC is a non-polar small molecule.

4 . The fibrous mat of claim 3 , wherein the VOC comprises an alcohol, a glycol, a terpene, a cyclic compound, an aromatic compound, a chlorinated aromatic compound, a nitro-aromatic compound, an aldehyde, a ketone, an amine, or an amide, including any combination thereof.

5 . The fibrous mat of claim 1 , wherein said fibrous mat is characterized by at least one of: (i) a density of between 0.05 and 0.1 gr/cm 3 ; (ii) a porosity of between 70 and 90%; (iii) a BET surface area of at least 25 m 2 /g; and an average pore size of between 1 and 500 nm.

6 . The fibrous mat of claim 1 , wherein said fibrous mat is characterized by at least one of: (i) an average pore size of between 5 and 50 um; (ii) elongation to break of between 5 and 10%; (iii) Young's modulus between 5 and 10 MPa; and (iv) thermal stability at a temperature up to 500° C.

7 . The fibrous mat of claim 2 , wherein the fibrous mat is in a form of a self-supporting membrane characterized by a thickness of between 50 and 2000 um; and wherein the self-supporting membrane is configured for sampling said VOC.

8 . The fibrous mat of claim 7 , wherein the self-supporting membrane is configured to support gas flow at a flow velocity of at most 5 m/sec.

9 . The fibrous mat of claim 7 , wherein the self-supporting membrane is in a form of a non-woven uniform layer; and wherein the self-supporting membrane is characterized by at least one of: (i) a tensile strength of at least 0.4 MPa; (ii) air permeability coefficient of between 10 −12 and 10 −14 m 2 .

10 . The fibrous mat of claim 7 , wherein the self-supporting membrane is capable of adsorbing the VOC so as to obtain a w/w ratio between adsorbed VOC and the self-supporting membrane between 1:1.000.000 and 1:10.

11 . The fibrous mat of claim 1 , wherein the fibrous mat is characterized by at least one of: (i) a DSC pattern exhibiting at least one endothermic peak in the range of from 470° C. to 500° C.; (ii) a Tg of the aromatic polymer within the fibrous mat is about 223° C.; and (iii) a crystallinity degree of the aromatic polymer within the fibrous mat is 20-50%.

12 . A method for detecting a VOC of interest within a sample, the method comprising:
contacting the fibrous mat of claim 1 with a fluid sample comprising a plurality of VOCs under appropriate conditions, thereby obtaining one or more VOCs adsorbed to said fibrous mat; exposing the one or more VOCs adsorbed to said fibrous mat to a detector configured for detecting said analyte of interest, thereby determining the presence of said VOC of interest within said sample.

13 . The method of claim 12 , wherein said appropriate conditions comprise at least one of: (i) exposing the fibrous mat to a flowing gaseous sample at a flow rate of at least 0.05 m/sec; (ii) time period sufficient for adsorbing an effective amount of said VOC of interest to said fibrous mat; optionally wherein the effective amount is sufficient for detection of said VOC of interest by said detector.

14 . The method of claim 12 , wherein a concentration of said VOC of interest within the sample is at least 0.1 ppb.

15 . A method for manufacturing the fibrous mat of claim 1 , comprising:
forming a polymeric solution comprising the aromatic polymer and a solvent; and introducing the polymeric solution into an electrospinning apparatus under appropriate conditions, thereby obtaining the fibrous mat.

16 . The method of claim 15 , wherein the solvent is compatible with electrospinning process; wherein the aromatic polymer has a sufficient solubility within the solvent; optionally wherein said solubility is between 1 and 200 g/L at a temperature of up to 40° C.

17 . The method of claim 15 , wherein the solvent comprises a chlorinated solvent and a polar solvent; optionally wherein a v/v ratio between the chlorinated solvent and the polar solvent within the polymeric solution is between 7:3 and 9.5:0.5.

18 . The method of claim 17 , wherein said chlorinated solvent comprises chloroform, DCM, dichloroethane, or any combination thereof; and wherein said polar solvent comprises DMF, DMSO, NMP, methanol, ethanol, or any combination thereof.

19 . The method of claim 17 , wherein said forming the polymeric solution comprises (i) dissolving a sufficient amount of the aromatic polymer within the chlorinated solvent to obtain a solution, and (ii) subsequently adding a sufficient amount of the polar solvent to the solution, thereby forming the polymeric solution.

20 . The method of claim 15 , wherein said method further comprises exposing said fibrous mat to a temperature between 100 and 300° C.

Assignees

• Technion Res & Dev Foundation

Inventors

• Zussman Eyal
• Vilensky Rita
• Marom Ophir

Classifications

• B01D39/04 Primary

  Organic material, e.g. cellulose, cotton · CPC title

• B01J20/28038 Primary

  Membranes or mats made from fibers or filaments · CPC title

• G01N1/2247

  Sampling from a flowing stream of gas · CPC title

• B01J20/262

  obtained otherwise than by reactions only involving carbon to carbon unsaturated bonds, e.g. obtained by polycondensation (macromolecular compounds obtained otherwise than by reactions only involving unsaturated carbon-to-carbon bonds per se C08G) · CPC title

• B01J20/28004

  Sorbent size or size distribution, e.g. particle size · CPC title