Lithium extraction through pulsed electrochemical intercalation method

Patent metadata

Field	Value
Publication number	US-2023075724-A1
Application number	US-202217945759-A
Country	US
Kind code	A1
Filing date	Sep 15, 2022
Priority date	Mar 16, 2020
Publication date	Mar 9, 2023
Grant date	—

Abstract

Electrochemical methods using intercalation chemistry to extract Li from seawater using the TiO2-coated FePO4 electrode. The difference in the thermodynamic intercalation potentials, as well as the diffusion barriers between Li and Na, could provide near 100% selectivity towards Li interaction when Li/Na molar ratio is higher than 10-3. For lower Li/Na ratio as in the authentic seawater case, pulsed-rest and pulse-rest-reverse pulse-rest electrochemical methods were developed to lower the intercalation overpotential and it was proven to successfully boost the Li selectivity. Moreover, the pulse-rest-reverse pulse-rest method can also promote electrode crystal structure stability during the co-intercalation of Li and Na and prolong the lifetime of the electrode. Finally, 10 cycles of successful and stable Li extraction with 1:1 of Li to Na recovery from authentic seawater were demonstrated, which is equivalent to the selectivity of ˜1.8×104. Also, with lake water of higher initial Li/Na ratio of 1.6×10-3, Li extraction with more than 50:1 of Li to Na recovery was achieved.

First claim

1 . A method of extracting lithium from an aqueous solution having lithium (Li) and dissolved sodium (Na), the method comprising:
providing a pair of electrodes in contact within the aqueous solution, the pair of electrodes being configured for lithium selectivity; extracting lithium from the aqueous solution by electrochemical intercalation into a first electrode of the pair of electrodes; and recovering the lithium extracted into the first electrode into a freshwater solution.

2 . The method of claim 1 , wherein the pair of electrodes comprise FePO 4 electrodes configured for lithium selectivity.

3 . The method of claim 2 , wherein at least the first electrode has an outer layer of a hydrophilic material.

4 . The method of claim 3 , wherein the hydrophilic material is TiO 2 .

5 . The method of claim 1 , wherein lithium to sodium recovery is 50:1 or greater in lake water and 1:1 in seawater.

6 . The method of claim 5 , wherein the aqueous solution is a seawater solution having a sodium concentration of about 10 mg/L or higher.

7 . The method of claim 5 , wherein the aqueous solution is lake water with an initial Li/Na ratio of 1.6×10{circumflex over ( )}-3.

8 . The method of claim 1 , wherein the electrochemical intercalation is performed at a constant current applied with the electrodes.

9 . The method of claim 1 , wherein the electrochemical intercalation is pulsed in cycles.

10 . The method of claim 9 , wherein a pulsed electrochemical intercalation cycle comprises pulse-rest periods.

11 . The method of claim 9 , wherein a pulsed electrochemical intercalation cycle comprises pulse-rest-reverse pulse-rest periods.

12 . The method of claim 10 , wherein any or all of:
the pulse period is between 1 s and 30 s;
the rest period is between 1 s and 30 s; and
the reverse-pulse period is between 1 s and 30 s.

13 . The method of claim 12 , wherein a reverse-pulse period is less than the pulse period in duration.

14 . The method of claim 1 , wherein a voltage applied in the electrochemical intercalation is within a water stable window of the aqueous solution for lithium extraction and recovery.

15 . A method of fabricating electrodes for lithium extraction from aqueous solution having lithium and sodium (Na), the method comprising:
fabricating a first electrode for use a reference electrode in lithium extraction by: forming a LiFePO4 electrode by coating a paste comprising LiFePO4 onto a conductive substrate; delithiating the LiFePO4 electrode to obtain an FePO4 electrode; and forming an outer layer of a hydrophilic material over the FePO4 electrode to lower the overpotential for lithium insertion in the electrode by intercalation.

16 . The method of claim 15 , wherein the hydrophilic material is deposited by atomic layer deposition.

17 . The method of claim 16 , wherein the hydrophilic material is TiO 2 .

18 . The method of claim 15 , further comprising:
fabricating a second electrode for use as a counter electrode in lithium extraction by electrochemical intercalation, wherein the second electrode comprises a NaFePO 4 electrode.

19 . The method of claim 18 wherein fabricating the second electrode comprises:
forming a LiFePO 4 electrode by coating a paste comprising LiFePO 4 onto a conductive substrate;
delithiating the LiFePO 4 electrode to obtain an FePO 4 electrode; and
performing intercalation of the FePO 4 electrode in a solution comprising sodium to form a NaFePO 4 to improve lithium selectivity during electrochemical intercalation into the first electrode during lithium extraction by intercalation.

20 . A system for lithium extraction from an aqueous solution having lithium and sodium, the system comprising:
a pair of electrodes in contact with the aqueous solution, the pair of electrodes being configured for lithium selectivity such that electrochemical intercalation with the pair of electrodes extracts lithium from the aqueous solution; wherein the pair of electrodes comprises a first electrode and a second electrode; wherein the first electrode comprises a FePO 4 electrode; and wherein the second electrode comprises a NaFePO 4 electrode.

21 - 33 . (canceled)

Assignees

• Univ Leland Stanford Junior

Inventors

• Cui Yi
• Chu Steven
• Liu Chong

Classifications

• B01D61/428

  Membrane capacitive deionization · CPC title

• C25C1/22 Primary

  of metals not provided for in groups C25C1/02 - C25C1/20 · CPC title

• C02F1/4691 Primary

  Capacitive deionisation · CPC title

• C25C7/08

  Separating of deposited metals from the cathode · CPC title

• C25C7/02

  Electrodes (consumable anodes for the refining the metals C25C1/00 - C25C5/00); Connections thereof · CPC title