Photoelectrode for hydrogen generation in solar water splitting and manufacturing method thereof

Patent metadata

Field	Value
Publication number	US-2021254225-A1
Application number	US-202016804001-A
Country	US
Kind code	A1
Filing date	Feb 28, 2020
Priority date	Feb 13, 2020
Publication date	Aug 19, 2021
Grant date	—

Abstract

Provided are a photoelectrode for hydrogen generation in solar water splitting and a manufacturing method thereof. The photoelectrode for hydrogen generation in solar water splitting, includes a light absorbing layer including a chalcopyrite compound; and a hydrogen generation catalyst including CuxS (where 0≤x≤2) which is present on the light absorbing layer, and may be manufactured by using a solution process which enables mass production and produce hydrogen from water using sunlight with high efficiency without using a noble metal element.

First claim

What is claimed is:

1 . A photoelectrode for hydrogen generation in solar water splitting, the photoelectrode comprising:
a light absorbing layer comprising a chalcopyrite compound; and a hydrogen generation catalyst comprising Cu x S (where 0<x≤2) which is present on the light absorbing layer.

2 . The photoelectrode of claim 1 ,
wherein the hydrogen generation catalyst has a particulate shape or a single layer composed of Cu x S (where 0<x≤2), or both thereof.

3 . The photoelectrode of claim 1 ,
wherein the hydrogen generation catalyst makes direct contact with a surface of the light absorbing layer, and no additional layer is present on the light absorbing layer.

4 . The photoelectrode of claim 1 ,
wherein the chalcopyrite compound comprises an inorganic compound having a chalcopyrite crystal structure composed of elements of groups.

5 . The photoelectrode of claim 4 ,
wherein the inorganic compound comprises at least one of copper indium selenide (CISe)-based, copper indium gallium selenide (CIGSe)-based, copper indium sulfide (CIS)-based, copper indium gallium sulfide (CIGS)-based and copper indium gallium sulfur selenide (CIGSSe)-based compounds.

6 . The photoelectrode of claim 1 ,
wherein the photoelectrode further comprises a substrate supporting the light absorbing layer, and the substrate comprises one kind or two or more kinds among indium tin oxide, fluorine-doped indium tin oxide, glass, molybdenum (Mo)-coated glass, a metal foil, a metal plate and a conductive polymer.

7 . A method of manufacturing a photoelectrode for hydrogen generation, the method comprising:
applying a metal precursor paste on a substrate and first heat treating to form a metal hydroxide or oxide thin film; second heat treating the metal hydroxide or oxide thin film under a mixture atmosphere of a gaseous sulfur precursor and a selenium precursor to form a light absorbing layer of a chalcopyrite compound, Cu x S (where 0<x≤2) and Cu y Se (where 0<y≤2) being present on a surface of the light absorbing layer; and additional heat treating while maintaining a temperature of the second heat treatment under a sulfur precursor atmosphere while blocking the selenium precursor to form a hydrogen generation catalyst, only Cu x S (where 0<x≤2) being present on the surface of the light absorbing layer, wherein the metal precursor paste comprises a metal precursor containing a copper (Cu) element, and the copper (Cu) element is comprised in a sufficient amount for forming the Cu x S (where 0<x≤2) on the surface of the light absorbing layer.

8 . The method of manufacturing a photoelectrode of claim 7 ,
wherein the metal precursor paste comprises the metal precursor containing the copper (Cu) element, an organic binder and a solvent.

9 . The method of manufacturing a photoelectrode of claim 8 ,
wherein the metal precursor comprises one or more metal precursors in group IB containing a copper (Cu) element, one or more metal precursors in group IIIA, or mixtures thereof, and an amount of the copper (Cu) element is an excessive amount in comparison with a stoichiometric quantity of the chalcopyrite compound of the light absorbing layer.

10 . The method of manufacturing a photoelectrode of claim 8 ,
wherein the metal precursor comprises hydroxides of copper (Cu), indium (In) and gallium (Ga).

11 . The method of manufacturing a photoelectrode of claim 7 ,
wherein the application of the metal precursor paste and the first heat treatment are performed from once to 20 times, and the first heat treatment is performed in an air atmosphere at a temperature of about 250° C. to about 350° C. for about 1 minute to about 60 minutes.

12 . The method of manufacturing a photoelectrode of claim 7 ,
wherein the application is performed by one method of printing, spin coating, roll-to-roll coating, slit die coating, bar coating and spray coating, or by two or more thereof.

13 . The method of manufacturing a photoelectrode of claim 7 ,
wherein a temperature of the second heat treatment is from about 50° C. to about 1,500° C.

14 . The method of manufacturing a photoelectrode of claim 7 ,
wherein the second heat treatment in the mixture atmosphere of the sulfur precursor and the selenium precursor is performed by applying a gradual temperature elevating mode, and the additional heat treatment under the sulfur precursor atmosphere while blocking the selenium precursor is performed at a constant temperature.

Assignees

• Korea Inst Sci & Tech

Inventors

• Lee Dong Ki
• Min Byoung Koun
• Kim Byungwoo
• Hwang Yun Jeong
• Oh Hyung-Suk
• Lee Ung
• Koh Jai Hyun

Classifications

• C25B11/053 Primary

  characterised by multilayer electrocatalytic coatings · CPC title

• Y02E60/36

  Hydrogen production from non-carbon containing sources, e.g. by water electrolysis · CPC title

• C25B9/50

  Cells or assemblies of cells comprising photoelectrodes; Assemblies of constructional parts thereof · CPC title

• C25B11/052

  Electrodes comprising one or more electrocatalytic coatings on a substrate · CPC title

• C25B11/075

  consisting of a single catalytic element or catalytic compound · CPC title