Method for electrochemical ammonia synthesis using single-crystalline metal catalyst

Patent metadata

Field	Value
Publication number	US-10458028-B2
Application number	US-201715846893-A
Country	US
Kind code	B2
Filing date	Dec 19, 2017
Priority date	Nov 24, 2017
Publication date	Oct 29, 2019
Grant date	Oct 29, 2019

Abstract

An electrochemical method for ammonia synthesis including the steps of: preparing a single-crystalline metal thin film; and synthesizing ammonia by using the single-crystalline metal thin film electrode. More particularly, it relates to improvement of the production yield and synthesis rate of ammonia trough the method for preparing ammonia by using an electrochemical reactor which includes a cathode including a single-crystalline metal thin film on the surface thereof, an anode and an electrolyte, wherein the method includes the steps of: supplying nitrogen to the cathode; supplying aqueous electrolyte solution to the anode; and applying an electric voltage between the cathode and the anode.

First claim

What is claimed is:

1. An electrochemical reactor for ammonia synthesis which comprises a cathode, an anode and an electrolyte,
wherein the cathode comprises a single-crystalline metal thin film on the surface thereof,
wherein the metal is Cu, Ag or an alloy thereof,
wherein the single-crystalline metal thin film has a root-mean square roughness of 0.1-1 nm, as analyzed by atomic force microscopy (AFM),
wherein the single-crystalline metal thin film has a thickness of 50-300 nm, and
wherein most of the surface of the single-crystalline metal thin film comprises (111) crystal surface and other (100) and (220) crystal surfaces are not substantially exposed on the surface.

2. The electrochemical reactor for ammonia synthesis according to claim 1 , wherein only (111) crystal surfaces are observed in the single-crystalline metal thin film, after analyzing the film by X-ray diffractometry (XRD) in a specific direction.

3. A method for preparing a catalyst for electrochemical ammonia synthesis, comprising a step of growing a single-crystalline metal epitaxially on a plate-shaped single-crystalline mica substrate,
wherein the catalyst comprises a cathode comprising a single-crystalline metal thin film on the surface thereof, the metal is Cu, Aq or an alloy thereof, the the single-crystalline metal thin film has a root-mean square roughness of 0.1-1 nm as analyzed by atomic force microscopy (AFM), the single-crystalline metal thin film has a thickness of 50-300 nm, and most of the surface of the single-crystalline metal thin film includes (111) crystal surface and other (100) and (220) crystal surfaces are not substantially exposed on the surface;
wherein the single-crystalline metal thin film is formed by thermal evaporation,
wherein the single-crystalline metal thin film is grown epitaxially on a plate-shaped single-crystalline mica substrate through thermal evaporation,
wherein the thermal evaporation is carried out at a deposition temperature of 100-600° C. at a deposition rate of 1-3 nm/s,
wherein the single-crystalline mica substrate and the epitaxially grown single-crystalline metal thin film is further heated at a deposition temperature of 100-600° C. for 1-60 minutes after completion of deposition.

4. The method for preparing a catalyst for electrochemical ammonia synthesis according to claim 3 , further comprising a step of heat treating the single-crystalline mica substrate, before the step of growing the single-crystalline metal.

5. A method for preparing ammonia by using an electrochemical reactor which comprises a cathode comprising a single-crystalline metal thin film on the surface thereof, an anode and an electrolyte, the method comprising the steps of:
(A) supplying nitrogen to the cathode;
(B) supplying aqueous electrolyte solution to the anode; and
(C) applying an electric voltage between the cathode and the anode,
wherein the metal is Cu, Aq or an alloy thereof,
wherein the the single-crystalline metal thin film has a root-mean square roughness of 0.1-1 nm, as analyzed by atomic force microscopy (AFM),
wherein the single-crystalline metal thin film has a thickness of 50-300 nm, and
wherein most of the surface of the single-crystalline metal thin film comprises (111) crystal surface and other (100) and (220) crystal surfaces are not substantially exposed on the surface.

6. The method for preparing ammonia by using an electrochemical reactor according to claim 5 , wherein the anode is a titanium or carbon rod coated with at least one oxide of metal selected from iridium, ruthenium and cobalt.

7. The method for preparing ammonia by using an electrochemical reactor according to claim 5 ,
wherein nitrogen is supplied to the cathode at a rate of 150-250 mL/minute,
aqueous electrolyte solution is supplied to the anode at a rate of 0.5-5 mL/minute, and
an electric potential is applied to the cathode at 0.1 to −1.0 V vs. a reference hydrogen generation potential.

Assignees

• Korea Inst Sci & Tech

Inventors

• Park Jong Hyuk
• Park Hyun Seo
• Kong Jimin

Classifications

• C25B11/02

  characterised by shape or form · CPC title

• C30B23/025

  characterised by the substrate · CPC title

• C30B33/02

  Heat treatment (C30B33/04, C30B33/06 take precedence) · CPC title

• C25B1/00

  Electrolytic production of inorganic compounds or non-metals · CPC title

• C30B29/02

  Elements · CPC title