Particulate Filter and Methods for Removing Particulates from a Particulate Filter

Patent metadata

Field	Value
Publication number	US-2021086122-A1
Application number	US-202016847602-A
Country	US
Kind code	A1
Filing date	Apr 13, 2020
Priority date	Sep 23, 2019
Publication date	Mar 25, 2021
Grant date	—

Abstract

In an example, a particulate filter includes a porous filter substrate including a first surface and a second surface. The porous filter substrate is configured to filter gas flowing through the porous filter substrate between the first surface and the second surface. A plurality of conductors are coupled to the porous filter substrate. The plurality of conductors are approximately parallel to each other along the porous filter substrate. The particulate filter also includes a plurality of input nodes in signal communication with the plurality of conductors and configured to receive a voltage signal from an input signal source. The plurality of conductors are configured to generate an electric field on at least one of the first surface or the second surface of the porous filter substrate in response to the plurality of input nodes receiving the voltage signal from the input signal source.

First claim

What is claimed is:

1 . A filter system, comprising:
a particulate filter comprising:
a porous filter substrate comprising a first surface and a second surface, wherein the porous filter substrate is configured to filter a gas flowing through the porous filter substrate between the first surface and the second surface;
a plurality of conductors coupled to the porous filter substrate, wherein the plurality of conductors are approximately parallel to each other along the porous filter substrate; and
a plurality of input nodes in signal communication with the plurality of conductors and configured to receive a voltage signal from an input signal source, wherein the plurality of conductors are configured to generate an electric field on at least one of the first surface or the second surface of the porous filter substrate in response to the plurality of input nodes receiving the voltage signal from the input signal source; and
an electromagnetic field generator positioned upstream of the particulate filter along a flow path of the gas, wherein the electromagnetic field generator is operable to generate an electromagnetic field configured to electrically charge particulates in the gas prior to the gas flowing through the porous filter substrate.

2 . The filter system of claim 1 , wherein the electromagnetic field generator comprises a mesh structure offset from the first surface by a gap between the electromagnetic field generator and the particulate filter.

3 . The filter system of claim 2 , wherein the mesh structure comprises a plurality of conductive strands defining a plurality of apertures, and
wherein the plurality of apertures have a size that is greater than a size of the particulates in the gas.

4 . The filter system of claim 1 , wherein the plurality of conductors are coupled to at least one surface selected from the first surface of the porous filter substrate and the second surface of the porous filter substrate.

5 . The filter system of claim 1 , wherein the plurality of conductors comprise a plurality of conductive fibers woven into the porous filter substrate.

6 . The filter system of claim 1 , wherein the plurality of conductors extend in a first direction along the porous filter substrate, and
wherein the particulate filter further comprises the input signal source configured to generate the voltage signal such that the electric field forms a traveling wave, which travels along the at least one of the first surface or the second surface in a second direction that is transverse to the first direction.

7 . The filter system of claim 1 , further comprising the input signal source configured to generate the voltage signal such that the electric field forms a standing wave on the at least one of the first surface or the second surface.

8 . The filter system of claim 1 , further comprising a particulate collection receptacle at a periphery of the porous filter substrate and configured to collect particulates removed from the porous filter substrate by the electric field.

9 . A filter system, comprising:
a particulate filter comprising:
a porous filter substrate comprising a first surface and a second surface, wherein the porous filter substrate is configured to filter a gas flowing through the porous filter substrate in a direction from the first surface toward the second surface;
a plurality of conductors coupled to the porous filter substrate, wherein the plurality of conductors are approximately parallel to each other along the porous filter substrate; and
a plurality of input nodes in signal communication with the plurality of conductors and configured to receive a voltage signal from an input signal source, wherein the plurality of conductors are configured to generate an electric field on at least one of the first surface or the second surface of the porous filter substrate in response to the plurality of input nodes receiving the voltage signal from the input signal source; and
a gas recirculation system comprising a duct having an inlet and an outlet, wherein the inlet of the duct is configured to receive, into the duct, the gas exiting the particulate filter at the second surface, wherein the outlet of the duct is configured to output the gas from the duct to the particulate filter at the first surface; and a controller in communication with the input signal source, wherein the controller is configured to:
cause the input signal source to provide a first voltage signal while the gas flows through the porous filter substrate a first time, and
after the gas is recirculated by the gas recirculation system, cause the input signal source to provide a second voltage signal while the gas flows through porous filter substrate a second time,
wherein the first voltage signal differs from the second voltage signal.

10 . The filter system of claim 9 , wherein the first voltage signal has a first voltage level and a first waveform,
wherein the second voltage signal has a second voltage level and a second waveform, and wherein the first voltage level is different than the second voltage level.

11 . The filter system of claim 9 , wherein the first voltage signal has a first voltage level and a first waveform,
wherein the second voltage signal has a second voltage level and a second waveform, and wherein the first waveform is different than the second waveform.

12 . The filter system of claim 9 , further comprising an actuator configured to adjust a shape of the porous filter substrate from a first shape to a second shape,
wherein the controller is in communication with the actuator, and wherein the controller is configured to:
cause the actuator to arrange the porous filter substrate in the first shape while the gas flows through the porous filter substrate the first time, and
after the gas is recirculated by the gas recirculation system, cause the actuator to arrange the porous filter substrate in the second shape while the gas flows through porous filter substrate the second time.

13 . The filter system of claim 12 , wherein the porous filter substrate has a plurality of accordion-folded pleats comprising a plurality of panels and a plurality of fold lines between respective ones of the plurality of panels, and
wherein the actuator is configured to move at least one panel of the plurality of panels relative to at least another panel of the plurality of panels to adjust the shape of the porous filter substrate from the first shape to the second shape.

14 . The filter system of claim 9 , wherein the gas recirculation system further comprises a damper that is actuatable between a first position and a second position,
wherein, when the damper is in the first position, the damper is configured to direct the gas toward the inlet of the duct of the gas recirculation system, and wherein, when the damper is in the second position, the damper is configured to allow the gas to flow away from the inlet of the duct of the gas recirculation system.

15 . The filter system of claim 14 , wherein the controller is in communication with the damper, and
wherein the controller is configured to actuate the damper from the first position to the second position after the gas flows through porous filter substrate the second time.

16 . The filter system of claim 9 , wherein the gas recirculation system comprises a recirculation fan configured to increase a flow of the gas from the inlet to the outlet.

17 . The filter system of claim 9 , further comprising a particulate collection receptacle at a periphery of the porous filte

Assignees

• Boeing Co

Inventors

• Peltz Leora
• Manyapu Kavya K

Classifications

• B01D46/785 Primary

  by electrical means, e.g. for the generation of electrostatic forces in order to reject particles · CPC title

• B01D46/58

  connected in parallel · CPC title

• B01D46/4245

  Means for power supply or devices using electrical power in filters or filter elements · CPC title

• B01D46/10 Primary

  Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces · CPC title

• B01D46/521

  using folded, pleated material · CPC title