Rubber reinforcing material with reduced weight, method for preparing the same and tire comprising the same

Patent metadata

Field	Value
Publication number	US-2020122508-A1
Application number	US-201816627027-A
Country	US
Kind code	A1
Filing date	Jun 25, 2018
Priority date	Jun 30, 2017
Publication date	Apr 23, 2020
Grant date	—

Abstract

One embodiment of the present invention provides a rubber reinforcement material which comprises a fiber substrate, an adhesive layer disposed on the fiber substrate, a rubber compound layer disposed on the adhesive layer, and resorcinol-formaldehyde-latex (RFL), wherein the rubber compound layer has a thickness of 5 μm to 200 μm.

First claim

1 . A rubber reinforcing material comprising:
a fiber substrate; an adhesive layer disposed on the fiber substrate; and a rubber compound layer disposed on the adhesive layer, wherein the rubber compound layer has a thickness of 5 μm to 200 μm.

2 . The rubber reinforcing material according to claim 1 ,
wherein the rubber compound layer has a thickness of 5 μm to 30 μm.

3 . The rubber reinforcing material according to claim 1 ,
wherein the rubber compound layer is formed from a rubber compound solution, and the rubber compound solution contains 10 to 40% by weight of an elastomeric composition and 60 to 90% by weight of a solvent based on the total weight of the rubber compound solution.

4 . The rubber reinforcing material according to claim 1 ,
wherein the elastomeric composition includes at least one elastomeric polymer selected from natural rubber, styrene butadiene rubber, butadiene rubber, chloroprene rubber, isobutylene rubber, isoprene rubber, nitrile rubber, butyl rubber and neoprene rubber.

5 . The rubber reinforcing material according to claim 1 ,
wherein the solvent includes at least one selected from toluene, naphtha, methanol, xylene and tetrahydrofuran.

6 . The rubber reinforcing material according to claim 1 ,
wherein the adhesive layer includes resorcinol-formaldehyde-latex (RFL).

7 . The rubber reinforcing material according to claim 1 ,
wherein the fiber substrate includes at least one of a fiber yarn and a textile substrate.

8 . The rubber reinforcing material according to claim 1 ,
wherein the textile substrate is a fabric formed by weaving fiber yarns.

9 . The rubber reinforcing material according to claim 1 ,
wherein it has an adhesive force of 3N/inch or more.

10 . A method for producing a rubber reinforcing material comprising:
a step of preparing a textile substrate; a step of forming an adhesive layer on the textile substrate; and a step of applying a rubber compound solution onto the adhesive layer and performing heat treatment to form a rubber compound layer on the adhesive layer, wherein the rubber compound solution contains 10 to 40% by weight of an elastomeric composition and 60 to 90% by weight of a solvent based on the total weight of the rubber compound solution.

11 . The method for producing a rubber reinforcing material according to claim 10 ,
wherein the rubber compound layer has a thickness of 5 μm to 200 μm.

12 . The method for producing a rubber reinforcing material according to claim 10 ,
wherein the rubber compound layer has a thickness of 5 μm to 30 μm.

13 . The method for producing a rubber reinforcing material according to claim 10 ,
wherein the elastomeric composition includes at least one elastomeric polymer selected from natural rubber, styrene butadiene rubber, butadiene rubber, chloroprene rubber, isobutylene rubber, isoprene rubber, nitrile rubber, butyl rubber and neoprene rubber.

14 . The method for producing a rubber reinforcing material according to claim 10 ,
wherein the solvent includes at least one selected from toluene, naphtha, methanol, xylene and tetrahydrofuran.

15 . The method for producing a rubber reinforcing material according to claim 10 ,
wherein the step of preparing a textile substrate includes a step of weaving fiber yarns to produce a textile substrate.

16 . The method for producing a rubber reinforcing material according to claim 10 ,
wherein the method further includes a step of slitting after forming the rubber compound layer.

17 . A tire comprising the rubber reinforcing material according to claim 1 .

18 . A tire according to claim 17 ,
wherein the rubber reinforcing material is applied to at least one of a cap ply, a belt and a carcass.

Assignees

• Kolon Inc

Inventors

• Kim Da Ae
• Jeon Ok Hwa
• Lee Min Ho
• Choi Song Yeun
• Yim Jong Ha

Classifications

• B32B7/12

  using interposed adhesives or interposed materials with bonding properties · CPC title

• B60C1/0041

  Compositions of the carcass layers · CPC title

• D06M15/41

  Phenol-aldehyde or phenol-ketone resins · CPC title

• C09D161/12

  with polyhydric phenols · CPC title

• D06M2101/36

  Aromatic polyamides · CPC title