Composite electrolyte, lithium metal battery comprising the same, and method of preparing the composite electrolyte

Patent metadata

Field	Value
Publication number	US-2020119395-A1
Application number	US-201916581815-A
Country	US
Kind code	A1
Filing date	Sep 25, 2019
Priority date	Oct 12, 2018
Publication date	Apr 16, 2020
Grant date	—

Abstract

A composite electrolyte including a lithium salt; a solid electrolyte wherein the solid electrolyte is a sulfide solid electrolyte, an oxide solid electrolyte, or a combination thereof; and an ionic liquid, wherein a mixture of the ionic liquid and the lithium salt has a dielectric constant of from about 4 to about 12, and an amount of halogen ions eluted from the composite electrolyte after immersion of the solid electrolyte in the ionic liquid for 24 hours is less than about 25 parts per million by weight, based on the total weight of the composite electrolyte, as measured by ion chromatography.

First claim

What is claimed is:

1 . A composite electrolyte, comprising:
a lithium salt; a solid electrolyte, wherein the solid electrolyte is a sulfide solid electrolyte, an oxide solid electrolyte, or a combination thereof; and an ionic liquid, wherein a mixture of the ionic liquid and the lithium salt has a dielectric constant of from about 4 to about 12, and an amount of halogen ions eluted from the composite electrolyte after immersion of the solid electrolyte in the ionic liquid and the lithium salt for 24 hours is less than about 25 parts per million by weight, based on the total weight of the composite electrolyte, as measured by ion chromatography.

2 . The composite electrolyte of claim 1 , wherein an amount of the lithium salt in the ionic liquid is about 1 mole per liter or greater.

3 . The composite electrolyte of claim 1 , wherein the lithium salt is LiSCN, LiN(CN) 2 , Li(CF 3 SO 2 ) 3 C, LiC 4 F 9 SO 3 , LiN(SO 2 CF 2 CF 3 ) 2 , LiCl, LiF, LiBr, Lil, LiB(C 2 O 4 ) 2 , LiBF 4 , LiBF 3 (C 2 F 5 ), LiBF 2 (C 2 O 4 ), LiN(SO 2 CF 3 ) 2 , LiN(SO 2 F) 2 , LiCF 3 SO 3 , LiAsF 6 , LiSbF 6 , LiClO 4 , or a combination thereof.

4 . The composite electrolyte of claim 1 , wherein a weight ratio of the solid electrolyte to the ionic liquid is from about 0.1:99.9 to about 90:10.

5 . The composite electrolyte of claim 1 , wherein the sulfide solid electrolyte comprises a solid electrolyte represented by Formula 1:
Li a M b PS c A d   Formula 1
wherein, in Formula 1,
0<a≤6, 0≤c≤6, and 0≤d≤6;
M is Ge, Sn, or Si; and
A is F, Cl, Br, or I.

6 . The composite electrolyte of claim 1 , wherein the oxide solid electrolyte is Li 1+x Ti 2-x Al(PO 4 ) 3 wherein 0≤x≤4, Li 1+x+y Al x Ti 2-x Si y P 3-y O 122 wherein 0<x<2 and 0≤y<3, BaTiO 3 , Pb(Zr 1-a Ti a )O 3 wherein 0≤a≤1, Pb 1-x La x Zr 1-y Ti y O 3 wherein 0≤x<1 and 0≤y<1, Pb(Mg 1/3 Nb 2/3 )O 3 —PbTiO 3 , HfO 2 , SrTiO 3 , SnO 2 , CeO 2 , Na 2 O, MgO, NiO, CaO, BaO, ZnO, ZrO 2 , Y 2 O 3 , Al 2 O 3 , TiO 2 , SiO 2 , Li 3 PO 4 , Li x Ti y (PO 4 ) 3 wherein 0<x<2 and 0<y<3, Li x Al y Ti z (PO 4 ) 3 wherein 0<x<2, 0<y<1, and 0<z<3, Li 1+x+y (Al 1-a Ga a ) x (Ti b Ge 1-b ) b 2-x Si y P 3-y O 12 wherein 0≤a≤1, 0≤b≤1, 0≤x≤1, and 0≤y≤1, Li x La y TiO 3 wherein 0<x<2 and 0<y<3, Li 2 O, LiAlO 2 , Li 2 O—Al 2 O 3 —SiO 2 —P 2 O 5 —TiO 2 —GeO 2 , Li 3+x La 3 M 2 O 12 wherein M is Te, Nb, or Zr, or a combination thereof.

7 . The composite electrolyte of claim 1 , wherein the ionic liquid comprises a cation having a saturated 5-membered to 12-membered heterocyclic ring comprising a heteroatom in the heterocyclic ring, wherein the heteroatom is N, P, As, or a combination thereof.

8 . The composite electrolyte of claim 1 , wherein the ionic liquid comprises a cation represented by Formula 2, Formula 3, or a combination thereof:

wherein, in Formulae 2 and 3,
X is independently N or P;
R 1 , R 2 , R 7 , and R 8 are each independently a substituted or unsubstituted C1-C30 alkyl group or a substituted or unsubstituted C2-C20 alkenyl group;

R 3 , R 4 , R 5 , R 6 , R 9 , R 10 , R 11 , R 12 , and R 13 are each independently hydrogen, halogen, a hydroxyl group, a cyano group, —C(═O)R a , —C(═O)OR a , —OCO(OR a ), —C═N(R a ), —SR a , —S(═O)R a , —S(═O) 2 R a , —OR a , a substituted or unsubstituted C1-C20 alkyl group, a substituted or unsubstituted C1-C20 alkoxy group, a substituted or unsubstituted C2-C20 alkenyl group, a substituted or unsubstituted C2-C20 alkynyl group, a substituted or unsubstituted C3-C30 cycloalkyl group, a substituted or unsubstituted C6-C30 aryl group, a substituted or unsubstituted C6-C30 aryloxy group, a substituted or unsubstituted C6-C30 heteroaryl group, or a combination thereof, wherein each R a is independently hydrogen, a C1-C10 alkyl group, or a C6-C20 aryl group; and
at least one of R 1 and R 2 is an unsubstituted C1-C10 alkyl group, and
at least one of R 7 and R 8 is an unsubstituted C1-C10 alkyl group.

9 . The composite electrolyte of claim 1 , wherein the ionic liquid comprises an anion that is BF 4 − , AsF 6 − , SbF 6 − , AlCl 4 − , HSO 4 − , ClO 4 − , CH 3 SO 3 − , CF 3 CO 2 − , (CF 3 SO 2 ) 3 C − , NO 3 − , CH 3 COO − , Cl − , Br − , I − , SO 4 2− , CF 3 SO 3 − , (C 2 F 5 SO 2 ) 2 N − , (C 2 F 5 SO 2 )(CF 3 SO 2 )N − , (CF 3 ) 3 PF 3 − , (CF 3 ) 4 PF 2 − , (CF 3 ) 5 PF − , (CF 3 ) 6 P − , SF 5 CF 2 SO 3 − , SF 5 CHFCF 2 SO 3 − , CF 3 CF 2 (CF 3 ) 2 CO − , (CF 3 SO 2 ) 2 CH − , (SF 5 ) 3 C − , C 2 N 3 − , (O(CF 3 ) 2 C 2 (CF 3 ) 2 O) 2 PO − , (FSO 2 ) 2 N − , (CF 3 SO 2 ) 2 N − , or a combination thereof.

10 . The composite electrolyte of claim 1 , further comprising a liquid electrolyte, a polymer ionic liquid, or a combination thereof.

11 . A lithium metal battery, comprising:
a composite cathode comprising a cathode current collector and a cathode active material layer, wherein the cathode active material layer is disposed on the cathode current collector and comprises a cathode active material and the composite electrolyte of claim 1 ; a lithium anode comprising lithium metal or a lithium alloy; and a composite electrolyte layer interposed between the cathode active material layer and the lithium anode, and comprising a lithium salt, an ionic liquid, and a solid electrolyte, wherein the solid electrolyte is a sulfide solid electrolyte, an oxide solid electrolyte, or a combination thereof.

12 . The lithium metal battery of claim 11 , wherein an amount of the cathode active material in the cathode active material layer is about 60 parts by weight or greater based on 100 parts by weight of the cathode active material layer.

13 . The lithium metal battery of claim 11 , wherein an amount of the composite electrolyte in the cathode active material layer is about 5 parts by weight or greater based on 100 parts by weight of the cathode active material layer.

14 . The lithium metal battery of claim 11 , wherein the cathode active material layer further comprises a conducting agent, a binder, or a combination of the conducting agent and the binder.

15 . The lithium metal battery of claim 11 , wherein the cathode active material layer comprises:
a plurality of cathode active material particles; a plurality of solid electrolyte particles, wherein the plurality of solid electrolyte particles is intermixed with the plurality of cathode active material particles; and a plurality of pores between adjacent particles of the cathode active material, between adjacent particles of the cathode active material and particles of the solid electrolyte, between adjacent particles of the solid electrolyte, or a combination thereof, wherein the ionic liquid is disposed in at least one pore between the adjacent particles of the cathode active material, in at least one pore between the adjacent particles of the cathode active material and particles of the solid electrolyte, in at least one pore between the adjacent particles of the solid electrolyte, or a combination thereof.

16 . The lithium metal battery of claim 11 , wherein an ionic conductivity of the composite electrolyte of the cathode active material layer decreases by about 15% or less relative to an initial ionic conductivity after 100 hours at an open circuit voltage.

17 . The lithium metal battery of claim 11 , wherein an amount of the ionic liquid in the composite electrolyte layer is less than about 50 parts by weight based on 100 parts by weight of the composite electrolyte layer.

Assignees

• Samsung Electronics Co Ltd
• Samsung Sdi Co Ltd

Inventors

• Chang Wonseok
• Roev Victor
• Lee Myungjin
• Choi Hongsoo
• Lee Seoksoo
• Im Dongmin

Classifications

• H01M4/131

  Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title

• H01M2300/0068

  inorganic · CPC title

• H01M2300/0091

  in the form of mixtures · CPC title

• H01M4/1391

  of electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title

• H01M4/525

  of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy · CPC title