Apparatus for additively manufacturing three-dimensional objects

Patent metadata

Field	Value
Publication number	US-2020031055-A1
Application number	US-201916289321-A
Country	US
Kind code	A1
Filing date	Feb 28, 2019
Priority date	Jul 27, 2018
Publication date	Jan 30, 2020
Grant date	—

Abstract

Apparatus ( 1 ) for additively manufacturing three-dimensional objects ( 2 ) by means of successive layerwise selective irradiation and consolidation of layers of a build material ( 3 ) which can be consolidated by means of an energy source ( 4 ), wherein a determination device ( 7 ) is provided that comprises a first determination unit ( 8 ) and a second determination unit ( 9 ), wherein the first determination unit ( 8 ) is adapted to determine at least one first parameter of the object ( 2 ) during an additive manufacturing process and wherein the second determination unit ( 9 ) is adapted to determine at least one second parameter of the object ( 2 ) after the additive manufacturing process is finished, wherein the determination device ( 7 ) is adapted to compare the at least one first parameter and the at least one second parameter.

First claim

1 . Apparatus ( 1 ) for additively manufacturing three-dimensional objects ( 2 ) by means of successive layerwise selective irradiation and consolidation of layers of a build material ( 3 ) which can be consolidated by means of an energy source ( 4 ), characterized by a determination device ( 7 ) that comprises a first determination unit ( 8 ) and a second determination unit ( 9 ), wherein the first determination unit ( 8 ) is adapted to determine at least one first parameter of the object ( 2 ) during an additive manufacturing process and wherein the second determination unit ( 9 ) is adapted to determine at least one second parameter of the object ( 2 ) after the additive manufacturing process is finished, wherein the determination device ( 7 ) is adapted to compare the at least one first parameter and the at least one second parameter.

2 . Apparatus according to claim 1 , characterized in that the first determination unit ( 8 ) is adapted to determine the at least one first parameter based on a determination of radiation propagating in a process chamber of the apparatus ( 1 ) and wherein the second determination unit ( 9 ) is adapted to determine at least one second parameter via a non-destructive technology.

3 . Apparatus according to claim 1 , characterized in that the at least one first parameter is or comprises information relating to radiation emitted from a build plane ( 6 ), in particular thermal radiation and/or at least one reflected part of radiation emitted from the energy source ( 4 ) used to irradiate build material ( 3 ) arranged in the build plane ( 6 ).

4 . Apparatus according to claim 1 , characterized in that the at least one second parameter is or comprises an image, in particular a CT- and/or MRI- and/or ultrasonic image, of the at least one part of the additively built object ( 2 ).

5 . Apparatus according to claim 1 , characterized in that the determination device ( 7 ) is adapted to combine and/or to compare the at least one first parameter and the at least one second parameter for at least one part of the object ( 2 ), in particular for a plurality of parts of the object ( 2 ), preferably the entire object ( 2 ).

6 . Apparatus according to claim 1 , characterized in that the determination device ( 7 ) is adapted to determine a difference between the at least one first parameter and the at least one second parameter.

7 . Apparatus according to claim 1 , characterized in that the determination device ( 7 ) is adapted to adjust the at least one first determination unit ( 8 ) in that a determined difference is compensated.

8 . Apparatus according to claim 1 , characterized in that the determination device ( 7 ) is adapted to generate a map spatially resolving the at least one first parameter and/or the at least one second parameter and/or at least one difference between the at least one first parameter and the at least one second parameter.

9 . Apparatus according to claim 1 , characterized in that the determination device ( 7 ) is adapted to generate the map for at least two different layers of the object ( 2 ).

10 . Apparatus according to claim 1 , characterized in that the determination device ( 7 ) is adapted to provide at least one built object ( 2 ) to the second determination unit ( 9 ), after the additive manufacturing process is finished, wherein the second determination unit ( 9 ) is adapted to determine the at least one second parameter, wherein the determination device ( 7 ) is adapted to establish a relation between the first and second parameter.

11 . Apparatus according to claim 1 , characterized in that the determination device ( 7 ) is adapted to provide the at least one object ( 2 ) with orientation means ( 12 ), in particular a QR code, wherein the first determination unit ( 8 ) and/or the second determination unit ( 9 ) are adapted to determine an orientation of the object ( 2 ) based on the orientation means ( 12 ).

12 . Apparatus according to claim 1 , characterized in that the determination device ( 7 ) is adapted to store and/or transmit data comprising the at least one first parameter and/or the at least one second parameter, in particular the relation between the at least one first and the at least one second parameter, wherein the determination device ( 7 ) is adapted to transmit the data to at least one other apparatus ( 1 ), in particular to a network of apparatuses ( 1 ).

13 . Apparatus according to claim 1 , characterized in that the determination device ( 7 ) is adapted to establish the determination performed via the first determination unit ( 8 ) as reference dependent on the determined difference, wherein only the first parameter is determined for the corresponding type of object ( 2 ) or manufacturing process, with the first determination unit ( 8 ) being established as reference.

14 . Determination device ( 7 ) for an apparatus ( 1 ) for additively manufacturing three-dimensional objects ( 2 ), in particular an apparatus ( 1 ) according to claim 1 , characterized in that the determination device ( 7 ) comprises a first determination unit ( 8 ) and a second determination unit ( 9 ), wherein the first determination unit ( 8 ) is adapted to determine at least one first parameter of the object ( 2 ) during an additive manufacturing process and wherein the second determination unit ( 9 ) is adapted to determine at least one second parameter of the object ( 2 ) after the additive manufacturing process is finished, wherein the determination device ( 7 ) is adapted to compare the at least one first parameter and the at least one second parameter.

15 . Method for operating an apparatus ( 1 ) for additively manufacturing three-dimension objects ( 2 ), in particular an apparatus ( 1 ) according to claim 1 , characterized in that at least one first parameter of the object ( 2 ) is determined via a first determination unit ( 8 ) during an additive manufacturing process and wherein at least one second parameter of the object ( 2 ) is determined via a second determination unit ( 9 ) after the additive manufacturing process is finished, wherein the at least one first parameter and the at least one second parameter are compared via a determination device ( 7 ) comprising the first determination unit ( 8 ) and the second determination unit ( 9 ).

Assignees

• Concept Laser Gmbh

Inventors

• Schumann Philipp
• Pickl Wolfgang

Classifications

• B29C64/371

  using an environment other than air, e.g. inert gas · CPC title

• B29C64/153 Primary

  using layers of powder being selectively joined, e.g. by selective laser sintering or melting · CPC title

• B33Y50/02

  for controlling or regulating additive manufacturing processes · CPC title

• B33Y40/00

  Auxiliary operations or equipment, e.g. for material handling · CPC title

• B33Y30/00

  Apparatus for additive manufacturing; Details thereof or accessories therefor · CPC title