Composite particle manufacturing device and composite particle manufacturing method

Patent metadata

Field	Value
Publication number	US-2019160439-A1
Application number	US-201716320865-A
Country	US
Kind code	A1
Filing date	Jul 27, 2017
Priority date	Jul 28, 2016
Publication date	May 30, 2019
Grant date	—

Abstract

[Problem] To provide a device for manufacturing composite particles constructed by flow paths having relatively great widths and capable of controlling an adsorption ratio of particles, and to provide a method for manufacturing composite particles using this manufacturing device.
[Solution] A device for manufacturing composite particles includes at least one first inlet flow path ( 2 ) for supplying a first fluid, at least one second inlet flow path ( 3 ) for supplying a second fluid, and a mixing flow path ( 5 ) for merging the first fluid and the second fluid supplied respectively from the first inlet flow path and the second inlet flow path and allowing the two kinds of fluids to flow down for a predetermined length while mixing the two kinds of fluids. The mixing flow path is a continuous flow path and has a heterogeneous cross-sectional flow path area in a continuity direction thereof.

First claim

1 - 14 . (canceled)

15 . A device for manufacturing composite particles by mixing a first fluid containing particles having positive surface charge potential and a second fluid containing particles having negative surface charge potential and causing the two kinds of particles to electrostatically adsorb each other, comprising:
at least one first inlet flow path for supplying the first fluid; at least one second inlet flow path for supplying the second fluid; and a mixing flow path for merging the first fluid and the second fluid supplied respectively from the first inlet flow path and the second inlet flow path and allowing the two kinds of fluids to flow down for a predetermined length while mixing the two kinds of fluids; the mixing flow path being a continuous flow path and having, in at least part of the entire mixing flow path, a velocity changing region for generating an eddy flow by making a stepwise, gradual or repeated change in velocity.

16 . A device for manufacturing composite particles by mixing a first fluid containing particles having positive surface charge potential and a second fluid containing particles having negative surface charge potential and causing the two kinds of particles to electrostatically adsorb each other, comprising:
at least one first inlet flow path for supplying the first fluid; at least one second inlet flow path for supplying the second fluid; and a mixing flow path for merging the first fluid and the second fluid supplied respectively from the first inlet flow path and the second inlet flow path and allowing the two kinds of fluids to flow down for a predetermined length while mixing the two kinds of fluids; the mixing flow path being a continuous flow path and having a heterogeneous cross-sectional flow path area in a continuity direction thereof for making a stepwise, gradual, or repeated change in velocity.

17 . The device for manufacturing composite particles according to claim 16 , wherein the mixing flow path has at least one taper-structured flow path part having a gradually or stepwise decreasing flow path cross-sectional area in a downstream direction.

18 . The device for manufacturing composite particles according to claim 17 , wherein the mixing flow path is constructed by a single taper-structured flow path part, and the taper-structured flow path part has a uniform depth and a tapered flow path width with an inclination of not less than 1.5/100.

19 . The device for manufacturing composite particles according to claim 16 , wherein the mixing flow path has at least one expansive-structured flow path part having an appropriate volume, and the expansive-structured flow path part comprises a body part, and an inlet part and an outlet part formed by opening the body part, and the body part has a larger cross-sectional flow path area than either of the inlet part and the outlet part.

20 . The device for manufacturing composite particles according to claim 19 , wherein the mixing flow path has a uniform depth, and the body part of the expanded flow path structure part is increased in cross-sectional area by being expanded in a width direction thereof.

21 . The device for manufacturing composite particles according to claim 20 , wherein the body part of the expansive-structured flow path part has wall surfaces in an arc shape.

22 . The device for manufacturing composite particles according to claim 19 , wherein one mixing region unit comprises at least one each of the taper-structured flow path part and the expanded flow path structure part, and the mixing flow path has at least one mixing region unit.

23 . The device for manufacturing composite particles according to claim 22 , wherein the mixing flow path has a standard flow path structure part having a predetermined flow path width, and the mixing region unit is provided in continuity with the standard flow path structure part.

24 . The device for manufacturing composite particles according to claim 23 , wherein the standard flow path structure part has a flow path width decreasing gradually or stepwise in a downstream direction from the predetermined flow path width.

25 . The device for manufacturing composite particles according to claim 16 , wherein each of the flow paths has a depth of not less than 1 mm and a flow path width of not less than 0.5 mm.

26 . A method for manufacturing composite particles using the device for manufacturing composite particles according to claim 15 , wherein the first fluid and the second fluid are supplied respectively to the first inlet flow path and the second inlet flow path at predetermined flow rates, and a ratio of one of the two kinds of particles adsorbed with respect to the other kind of particles is controlled by a ratio of the flow rates.

27 . The method for manufacturing composite particles according to claim 26 , wherein a relative ratio of a flow rate of the first fluid to be supplied to the first inlet flow path to a flow rate of the second fluid to be supplied to the second inlet flow path is controlled by a flow rate control step.

28 . The method for manufacturing composite particles according to claim 26 , wherein surface charges of the two kinds of particles contained respectively in the first fluid and the second fluid are controlled beforehand by an electric charge control step.

Assignees

• National Univ Corporation Toyohashi Univ Of Technology

Inventors

• Muto Hiroyuki
• Yokoi Atsushi
• Kimura Naoto
• Kawamura Go
• Matsuda Atsunori

Classifications

• B01L2200/0647

  Handling flowable solids, e.g. microscopic beads, cells, particles · CPC title

• B22F2999/00

  Aspects linked to processes or compositions used in powder metallurgy · CPC title

• B01L2300/087

  Multiple sequential chambers · CPC title

• B01L2300/0858

  Side walls · CPC title

• B01L2300/0867

  Multiple inlets and one sample wells, e.g. mixing, dilution · CPC title