Electric circuit including a flexible conductor

Patent metadata

Field	Value
Publication number	US-2019159338-A1
Application number	US-201716321462-A
Country	US
Kind code	A1
Filing date	Jul 24, 2017
Priority date	Jul 28, 2016
Publication date	May 23, 2019
Grant date	—

Abstract

The invention pertains to an electric circuit comprising a flexible conductor made from a metallized elastomer possessing electrical conductivity and ability to retain the same under strain/bending, to a method of conducting electrical current through said flexible conductor, to the use of the same as electro-conductive part in flexible displays, wearable electronics, conformable sensors and actuators, and to devices comprising the same.

First claim

1 . An electric circuit (E) including at least one voltage generator and at least one flexible conductor (F) made from an elastomeric composition (C) comprising at least one elastomer, said conductor (F) having at least one surface (S) comprising:
nitrogen-containing groups (N) on at least a portion of said surface (S); and at least one layer (L1) adhered to at least said portion of said surface (S) having a thickness of at least 50 nm and of at most 1500 nm, and being made from at least one material selected from the group consisting of (i) metal compounds (M) in zero oxidation state selected from the group consisting of metals possessing electrical conductivity of at least 10 7 Siemens/m and (ii) metal oxide compounds (MO) selected from doped zinc oxide, doped copper/chromium oxide and doped indium/tin oxides.

2 . The circuit (E) of claim 1 , wherein the material is a metal compound (M) comprising at least one metal selected from the group consisting of silver, copper, gold, aluminium, molybdenum, zinc, nickel, lithium, and iron.

3 . The circuit (E) of claim 1 , wherein the material is a metal oxide selected from:
doped zinc oxides, wherein dopants are selected from the group consisting of n-dopants and p-dopants; doped copper (mixed) oxides, selected from copper oxides doped with at least one of sodium, magnesium, lithium, nickel, tin; and doped indium/tin oxides.

4 . The circuit (E) of claim 1 , wherein said elastomer is a (per)fluoro-elastomer having one of the following compositions (in mol %):
(i) vinylidene fluoride (VDF) 35-85%, hexafluoropropene (HFP) 10-45%, tetrafluoroethylene (TFE) 0-30%, perfluoroalkyl vinyl ethers (PAVE) 0-15%, bis-olefin (OF) 0-5%; (ii) vinylidene fluoride (VDF) 50-80%, perfluoroalkyl vinyl ethers (PAVE) 5-50%, tetrafluoroethylene (TFE) 0-20%, bis-olefin (OF) 0-5%; (iii) vinylidene fluoride (VDF) 20-30%, C 2 -C 8 non-fluorinated olefins (OI) 10-30%, hexafluoropropene (HFP) and/or perfluoroalkyl vinyl ethers (PAVE) 18-27%, tetrafluoroethylene (TFE) 10-30%, bis-olefin (OF) 0-5%; (iv) tetrafluoroethylene (TFE) 50-80%, perfluoroalkyl vinyl ethers (PAVE) 20-50%, bis-olefin (OF) 0-5%; (v) tetrafluoroethylene (TFE) 45-65%, C 2 -C 8 non-fluorinated olefins (OI) 20-55%, vinylidene fluoride 0-30%, bis-olefin (OF) 0-5%; (vi) tetrafluoroethylene (TFE) 32-60% mol %, C 2 -C 8 non-fluorinated olefins (OI) 10-40%, perfluoroalkyl vinyl ethers (PAVE) 20-40%, fluorovinyl ethers (MOVE) 0-30%, bis-olefin (OF) 0-5%; (vii) tetrafluoroethylene (TFE) 33-75%, perfluoroalkyl vinyl ethers (PAVE) 15-45%, vinylidene fluoride (VDF) 5-30%, hexafluoropropene HFP 0-30%, bis-olefin (OF) 0-5%; (viii) vinylidene fluoride (VDF) 35-85%, fluorovinyl ethers (MOVE) 5-40%, perfluoroalkyl vinyl ethers (PAVE) 0-30%, tetrafluoroethylene (TFE) 0-40%, hexafluoropropene (HFP) 0-30%, bis-olefin (OF) 0-5%; or (ix) tetrafluoroethylene (TFE) 20-70%, fluorovinyl ethers (MOVE) 30-80%, perfluoroalkyl vinyl ethers (PAVE) 0-50%, bis-olefin (OF) 0-5%.

5 . The circuit (E) of claim 1 , wherein the conductor (F) is manufactured by a method comprising:
forming nitrogen-containing groups (N) on at least a portion of at least one surface (S-1) of an article so as to provide an elastomer article having at least one surface (S-2), wherein surface (S-2) is a nitrogen-containing surface portion, wherein the article has at least one surface (S-1) and is made of an elastomeric composition (C) comprising at least one elastomer; contacting said at least one surface (S-2) with a first composition (C1) comprising at least one metallization catalyst, so as to provide an article having at least one surface (S-3), wherein surface (S-3) is a surface portion containing groups (N) and at least one metallization catalyst; and contacting said at least one surface (S-3) with a second composition (C2) containing at least one compound (M1), wherein compound (M1) is a salt of a metal selected from the group of metals possessing electrical conductivity of at least 10 7 Siemens/m, and/or with at least one compound (M2), wherein compound (M2) is a precursor of the metal oxide compound (MO), in an amount and for a duration so as to provide a thickness of layer (L1) of at least 50 nm and of at most 1500 nm.

6 . The circuit (E) according to claim 1 , wherein the thickness of said layer (L1) of the conductor (F) is of at least 75 nm and/or of at most 1000 nm.

7 . A method of conducting electrical current through at least one flexible conductor (F) made from an elastomeric composition (C) comprising at least one elastomer, said conductor (F) having at least one surface (S) comprising:
nitrogen-containing groups (N) on at least a portion of said surface (S); and at least one layer (L1) adhered to at least said portion of said surface (S) having a thickness of at least 50 nm and of at most 1500 nm, and being made from at least one material selected from the group consisting of (i) metal compounds (M) in zero oxidation state selected from the group consisting of metals possessing electrical conductivity of at least 10 7 Siemens/m and (ii) metal oxide compounds (MO) selected from doped zinc oxide, doped copper/chromium oxide and doped indium/tin oxides, in an electrical circuit (E) including said conductor (F) and at least one voltage generator, said method comprising submitting said conductor (F) to at least one deformation.

8 . The method of claim 7 , wherein said deformation is an elongation wherein the conductor (F) is submitted to an axial tension force generating an elongation in the direction of said axis, generally in the direction of its axis parallel to the flow of electrical current.

9 . The method of claim 7 , wherein said deformation is a bending, wherein the conductor (F) is submitted to a force in an orthogonal direction to at least a portion of the conductor (F) so as to force the conductor from a straight shape into a curved shape, or from a curved shape into a different shape.

10 . A method of making an electric device, the method comprising assembling at least one flexible conductor (F) made from an elastomeric composition (C) comprising at least one elastomer, said article having at least one surface (S) comprising:
nitrogen-containing groups (N) on at least a portion of said surface (S); and at least one layer (L1) adhered to at least said portion of said surface (S) having a thickness of at least 50 nm and of at most 1500 nm, and being made from at least one material selected from the group consisting of (i) metal compounds (M) in zero oxidation state selected from the group consisting of metals possessing electrical conductivity of at least 10 7 Siemens/m and (ii) metal oxide compounds (MO) selected from doped zinc oxide, doped copper/chromium oxide and doped indium/tin oxides in an electric circuit (E) comprising at least one voltage generator.

11 . An electric device, comprising at least one electric circuit (E) including at least one flexible conductor (F) made from an elastomeric composition (C) comprising at least one elastomer, said article having at least one surface (S) comprising:
nitrogen-containing groups (N) on at least a portion of said surface (S); and at least one layer (L1) adhered to at least said portion of said surface (S) having a thickness of at least 50 nm and of at most 1500 nm, and being made from at least one material selected from the group consisting of (i) metal compounds (M) in zero oxidation state selected from the group consisting of metals possessing electrical conductivity of at least 10 7 Siemens/m and (ii) metal oxide compounds (MO) selected from doped zinc oxide, doped copper/chromium oxide and doped indium/tin oxides; and at least one voltage generator.

Assignees

• Solvay Specialty Polymers It

Inventors

• Apostolo Marco
• Oriani Andrea Vittorio
• Mauri Stefano

Classifications

• C23C18/405

  Formaldehyde · CPC title

• C23C18/206

  Use of metal other than noble metals and tin, e.g. activation, sensitisation with metals (sensitising with tin C23C18/285, sensitising with noble metals C23C18/30) · CPC title

• H05K2201/0133

  Elastomeric or compliant polymer · CPC title

• H05K2201/0314

  Elastomeric connector or conductor, e.g. rubber with metallic filler · CPC title

• H05K3/381

  by special treatment of the substrate · CPC title