Exposed segmented nanostructure arrays

Patent metadata

Field	Value
Publication number	US-2018371631-A1
Application number	US-201615776690-A
Country	US
Kind code	A1
Filing date	Nov 18, 2016
Priority date	Nov 18, 2015
Publication date	Dec 27, 2018
Grant date	—

Abstract

A template assisted electrochemical synthesis (TAES) technique is utilized to produce an exposed segmented nanostructure array (ESNA). The ESNA may provide a conductive substrate, insulating layer, and an array of segmented nanostructures. The insulating layer may separate the conductive substrate from the exposed portions of the segmented nanostructures, but another portion of the segmented nanostructures may be embedded in the insulating layer. This embedded portion of the segmented nanostructure may contact the conductive substrate. The ESNA may be produced by electrochemical deposition process(es) utilizing a multi-layered membrane with a conductive substrate as a template, where the multi-layered membrane has layers with pores corresponding to the dimensions of the desired segments of the segmented nanostructure. When a desired shape is desired on the tip of the nanostructure, deposition may continue for a predetermined time after the pore is filled. After the deposition of material(s) in the pores of the multi-layered membrane, one or more layers of the multi-layered membranes may be dissolved to exposed a portion of the segmented nanostructures, but another portion of the segmented nanostructures remains embedded in the undissolved portion of the multi-layer membrane. When capped or core-shell ESNAs are desired, the deposition may be separated into multiple steps to achieve the desired segmented nanostructure.

First claim

What is claimed is:

1 . A method for forming nanostructures, the method comprising:
forming a multi-layer porous membrane, wherein the membrane is formed from multiple layers of materials, and pores in the membrane are formed from track etching where each pore has different dimensions for pore regions corresponding to different materials; depositing a first material in the pores of the membrane to form nanostructures, wherein the deposition of the first material extends beyond filling the pores to form a desired shape on a tip of the nanostructures; and dissolving at least a portion of the membrane to further expose at least a portion of the nano structures.

2 . The method of claim 1 , wherein the membrane includes a metal layer, and the deposition of the first material into the pores is performed using electrodeposition.

3 . The method of claim 1 , further comprising depositing a second material to form a shell on the portion of the nanostructure that is exposed.

4 . The method of claim 3 , wherein the deposition of the second material to form a shell on the portion of the nanostructure that is exposed occurs after dissolving at least a portion of the membrane.

5 . The method of claim 1 further comprising surface functionalizing the portion of the nanostructures that are exposed.

6 . The method of claim 1 , wherein the desired shape on the tip of the nanostructures is a dome.

7 . The method of claim 1 , wherein the nanostructures are shaped to be branched antennas, pyramidal, cigar shaped, modulated diameters, hexagonal, rectangular, conical, or disc shaped.

8 . The method of claim 1 , wherein at least a portion of the nanostructure is porous.

9 . A method for forming nanostructures, the method comprising:
forming a multi-layer porous membrane, wherein the membrane is formed from multiple layers of materials, and pores in the membrane are formed from track etching where each pore has different dimensions for regions corresponding to different materials; depositing a first material in the pores of the membrane to form nanostructures, wherein the deposition of the first material into the pores partially fills the pores; depositing a second material into an unfilled portion of the pores; and dissolving at least a portion of the membrane to further expose at least a portion of the nano structures.

10 . The method of claim 9 , wherein the membrane includes a metal layer, and the deposition of the first material into the pores is performed using electrodeposition.

11 . The method of claim 9 further comprising depositing a third material, after the portion of the membrane is dissolved, to form a shell on the portion of the nanostructure that is exposed.

12 . The method of claim 9 , wherein the first material is conductive and the second material is nonconductive.

13 . The method of claim 12 , further comprising depositing a third material, after the portion of the membrane is dissolved, to form a shell on the portion of the nanostructure that is exposed, wherein the shell only coats the portion of the first material that is exposed.

14 . The method of claim 9 , wherein the first material and the second material are conductive.

15 . The method of claim 9 further comprising surface functionalizing the portion of the nanostructures that are exposed.

16 . The method of claim 9 , wherein the deposition of the second material extends beyond filling the unfilled portion of the pores to form a desired shape on a tip of the nanostructures.

17 . The method of claim 16 , wherein the nanostructures are shaped to be branched antennas, pyramidal, cigar shaped, modulated diameters, hexagonal, rectangular, conical, or disc shaped.

18 . The method of claim 9 , wherein at least a portion of the nanostructure is porous.

19 . An exposed segmented nanostructure array comprising:
a conductive layer; a nonconductive layer on top of the conductive layer; and a plurality of segmented nanostructures, wherein a bottom portion of the nanostructures are embedded in the nonconductive layer, and a top portion of the nanostructures are exposed.

20 . The array of claim 19 , wherein the nanostructures are shaped to be branched antennas, pyramidal, cigar shaped, modulated diameters, hexagonal, rectangular, conical, or disc shaped.

21 . The array of claim 19 , wherein the top portion of the nanostructure is covered by a shell of a different material than the nanostructure.

22 . The array of claim 19 , wherein the nanostructure comprises a first region formed from a first material and a second region formed from a second material.

23 . The array of claim 22 , wherein the top portion of the nanostructure is covered by a shell comprising a third material.

24 . The array of claim 22 , wherein the first material is conductive and the second material is nonconductive.

25 . The array of claim 22 , wherein the nanostructures are shaped to be branched antennas, pyramidal, cigar shaped, modulated diameters, hexagonal, rectangular, conical, or disc shaped.

26 . The array of claim 25 , wherein the top portion of the nanostructure is covered by a shell comprising a third material.

Assignees

• Univ Houston System

Inventors

• Sun Li
• Ortega Christopher M

Classifications

• C25D1/006 Primary

  Nanostructures, e.g. using aluminium anodic oxidation templates [AAO] · CPC title

• B82B3/0014

  Array or network of similar nanostructural elements · CPC title

• C25D5/56

  of plastics · CPC title

• C25D9/08

  by cathodic processes · CPC title