Wire rope flaw detector

Patent metadata

Field	Value
Publication number	US-2018202972-A1
Application number	US-201615748837-A
Country	US
Kind code	A1
Filing date	Aug 2, 2016
Priority date	Aug 6, 2015
Publication date	Jul 19, 2018
Grant date	—

Abstract

A magnetizer configured to form a main magnetic flux path so as to include a set interval in an axial direction of a wire rope includes a first pole piece and a second pole piece, which are arranged so as to sandwich the set interval therebetween, each have a U-shaped cross section which is formed so as to surround the wire rope in a circumferential direction of the wire rope for about a ⅔ turn without coming into contact with the wire rope. When the wire rope is magnetized by the magnetizer, a leakage magnetic flux generated from the wire rope damaged portion is detected by a magnetic sensor.

First claim

1 . A wire rope flaw detector, comprising:
a magnetizer configured to form a main magnetic flux path so as to include a set interval in an axial direction of a wire rope; and a magnetic sensor, which is arranged in the set interval, and is configured to detect a leakage magnetic flux generated from a damaged portion of the wire rope when the wire rope is magnetized by the magnetizer, wherein the magnetizer includes a first pole piece and a second pole piece, which are arranged so as to sandwich the set interval therebetween, and each have a U-shaped cross section which is formed so as to surround the wire rope in a circumferential direction of the wire rope for about a ⅔ turn without coming into contact with the wire rope, wherein a length of the first pole piece and a length of the second pole piece in the axial direction of the wire rope are equal to each other and correspond to a length in the axial direction of the wire rope that includes strands wound in the circumferential direction of the wire rope for a ¼ turn or longer, and a distance between the first pole piece and the second pole piece is set to an odd multiple of the length of each of the first pole piece and the second pole piece in the axial direction of the wire rope, and wherein the length of the first pole piece and the length of the second pole piece in the axial direction of the wire rope are equal to each other and correspond to a length in the axial direction of the wire rope that includes the strands wound in the circumferential direction of the wire rope for the ¼ turn or longer and a 1 / 2 turn or shorter.

2 . A wire rope flaw detector according to claim 1 , wherein, when the distance between the first pole piece and the second pole piece is M and the length of the each of the first pole piece and the second pole piece in the axial direction of the wire rope is P, M=(2n-1)P±(length along wire rope between centers of adjacent strands)/2 is satisfied, where n is a natural number.

3 . (canceled)

4 . A wire rope flaw detector according to claim 1 , wherein the magnetizer comprises a plurality of magnetizers, and the magnetizers are disposed for each wire rope so as to be sequentially oriented in opposite directions at an interval of 360/Q (Q≥2) degrees in the circumferential direction of the wire rope, where Q is the number of magnetizers disposed for each wire rope.

5 . A wire rope flaw detector according to claim 1 ,
wherein the magnetizer further includes, in addition to the first pole piece and the second pole piece; a back yoke constructed of a magnetic member; a first magnet having one end portion with one polarity held in contact with one end portion of the back yoke and in contact with the first pole piece; and a second magnet having one end portion with another polarity held in contact with another end portion of the back yoke and in contact with the second pole piece, and wherein the magnetic sensor has a U-shaped cross section in accordance with the U-shape of the each of the first pole piece and the second pole piece so as to allow the wire rope to pass therethrough.

6 . A wire rope flaw detector according to claim 4 ,
wherein the magnetizer further includes, in addition to the first pole piece and the second pole piece; a back yoke constructed of a magnetic member; a first magnet having one end portion with one polarity held in contact with one end portion of the back yoke and in contact with the first pole piece; and a second magnet having one end portion with another polarity held in contact with another end portion of the back yoke and in contact with the second pole piece, and wherein the magnetic sensor has a U-shaped cross section in accordance with the U-shape of the each of the first pole piece and the second pole piece so as to allow the wire rope to pass therethrough.

Assignees

• Mitsubishi Electric Corp

Inventors

• Omi Yohei
• Kotera Takayuki
• Yamamoto Kazuyuki
• Yoshioka Takashi

Classifications

• B66C15/02

  for retaining load-engaging elements in the event of rope or cable breakage · CPC title

• G01N27/90

  using eddy currents · CPC title

• G21C17/06

  Devices or arrangements for monitoring or testing fuel or fuel elements outside the reactor core, e.g. for burn-up, for contamination (G21C17/08, G21C17/10 take precedence; detecting leaking fuel elements during reactor operation G21C17/04) · CPC title

• G01N27/82

  for investigating the presence of flaws · CPC title

• G21C17/017

  Inspection or maintenance of pipe-lines or tubes in nuclear installations · CPC title