Method and apparatus for producing organic substances

Patent metadata

Field	Value
Publication number	US-2018044702-A1
Application number	US-201615555591-A
Country	US
Kind code	A1
Filing date	Mar 17, 2016
Priority date	Mar 20, 2015
Publication date	Feb 15, 2018
Grant date	—

Abstract

It is an object of the present invention to convert CO 2 to CO by bringing about a reverse shift reaction in a relatively low-temperature condition, and thereby enhancing efficiency of generating organic substances, such as ethanol. A raw material gas g 1 containing CO 2 and H 2 is subjected to a reverse shift reaction in a reverse shift reactor 12. Organic substances are generated from a raw material gas g 2 after the reverse shift reaction in an organic substance generator 13. In the subjecting step, the raw material gas g 1 is brought into contact with a reverse shift reaction catalyst 20. The reverse shift reaction catalyst 20 includes a support 21 and a catalyst metal 22 supported by the support 21. The catalyst metal 22 includes a transition metal. The catalyst metal 22 is preferably composed of Fe with at least one kind of metal from among Al, Ga, In, Cu, Ag, Au, Pd and Mn added thereto.

First claim

1 . A method for producing organic substances from a raw material gas containing CO 2 and H 2 , the method comprising steps of:
subjecting the raw material gas to a reverse shift reaction; and generating organic substances from the raw material gas after the reverse shift reaction, wherein: the raw material gas is contacted with a reverse shift reaction catalyst in the subjecting step; the reverse shift reaction catalyst includes a support and a catalyst metal supported by the support; and the catalyst metal includes a transition metal.

2 . The method according to claim 1 , wherein the catalyst metal includes Fe with at least one kind of metal selected from a group of Al, Ga, In, Cu, Ag, Au, Pd, and Mn added thereto.

3 . The method according to claim 1 , wherein the catalyst metal includes Fe with Pd added thereto.

4 . The method according to claim 1 , wherein a temperature condition in the subjecting step is from 150 degrees C. to 500 degrees C.

5 . The method according to claim 1 , wherein an offgas generated in the generating step is mixed with the raw material gas before the reverse shift reaction.

6 . The method according to claim 1 , wherein:
the generating step includes a step of culturing microorganisms in a liquid culture medium; and the microorganisms fermentatively generate the organic substances from the raw material gas after the reverse shift reaction.

7 . An organic substance producing apparatus that produces organic substances from a raw material gas containing CO 2 and H 2 , the apparatus comprising:
a reverse shift reactor subjecting the raw material gas to a reverse shift reaction; and an organic substance generator generating the organic substances from the raw material gas after the reverse shift reaction, wherein: the reverse shift reactor includes a reverse shift reaction catalyst contactable with the raw material gas; the reverse shift reaction catalyst includes a support and a catalyst metal supported by the support; and the catalyst metal includes a transition metal.

8 . The apparatus according to claim 7 , wherein the catalyst metal includes Fe with at least one kind of metal selected from a group of Al, Ga, In, Cu, Ag, Au, Pd, and Mn added thereto.

9 . The apparatus according to claim 7 , wherein the catalyst metal includes Fe with Pd added thereto.

10 . The apparatus according to claim 7 , wherein a temperature condition at the reverse shift reactor is from 150 degrees C. to 500 degrees C.

11 . The apparatus according to claim 7 , wherein the apparatus further includes an offgas passage adapted to send out an offgas from the organic substance generator therethrough, the offgas passage extending to the reverse shift reactor.

12 . The apparatus according to claim 7 , wherein:
the organic substance generator includes a culture tank adapted to culture microorganisms in a liquid culture medium therein; and the microorganisms fermentatively generate the organic substances from the raw material gas after the reverse shift reaction.

Assignees

• Sekisui Chemical Co Ltd

Inventors

• SATOU Kanetomo
• Dasanayake Aluthge Rasika

Classifications

• B01J8/085

  Feeding reactive fluids (for solid material, see B01J8/0015) · CPC title

• B01J23/8906

  Iron and noble metals · CPC title

• C12P7/06 Primary

  Ethanol, i.e. non-beverage · CPC title

• C01B32/40

  Carbon monoxide · CPC title

• B01J23/89

  combined with noble metals · CPC title