Exhaust gas control system for internal combustion engine

Patent metadata

Field	Value
Publication number	US-2016363022-A1
Application number	US-201615175611-A
Country	US
Kind code	A1
Filing date	Jun 7, 2016
Priority date	Jun 9, 2015
Publication date	Dec 15, 2016
Grant date	—

Abstract

An exhaust gas control system includes: a housing, an exhaust gas purification catalyst, and a microwave irradiator. The microwave irradiator is configured to irradiate the exhaust gas purification catalyst with a microwave such that a standing wave that has: a high magnetic field region; and a high electric field region. The exhaust gas purification catalyst includes a carrier substrate and a catalytic substance that purifies the exhaust gas. The catalytic substance is disposed on the carrier substrate. The carrier substrate includes a magnetic body region and a dielectric region. The magnetic body region of the carrier substrate is disposed in the high magnetic field region in the housing. The dielectric region of the carrier substrate is disposed in the high electric field region in the housing. The magnetic body region has a magnetic body that absorbs the microwave. The dielectric region has a dielectric that absorbs the microwave.

First claim

What is claimed is:

1 . An exhaust gas control system for an internal combustion engine comprising:
a housing disposed in an exhaust passage of the internal combustion engine; an exhaust gas purification catalyst disposed in the housing, the exhaust gas purification catalyst configured to purify exhaust gas of the internal combustion engine; and a microwave irradiator disposed on an upstream side or a downstream side of the exhaust gas purification catalyst in the exhaust passage, the microwave irradiator configured to irradiate the exhaust gas purification catalyst with a microwave at a specified frequency such that a standing wave that has: a high magnetic field region where magnetic field intensity becomes at least equal to a specified rate of a maximum value of the magnetic field intensity; and a high electric field region where electric field intensity becomes at least equal to a specified rate of a maximum value of the electric field intensity and in which a position where the magnetic field intensity reaches the maximum value and a position where the electric field intensity reaches the maximum value differ from each other is formed in the housing by the microwave, wherein the exhaust gas purification catalyst includes a carrier substrate and a catalytic substance that purifies the exhaust gas, the catalytic substance is disposed on the carrier substrate, the carrier substrate includes a magnetic body region and a dielectric region, the magnetic body region of the carrier substrate is disposed in the high magnetic field region in the housing, the dielectric region of the carrier substrate is disposed in the high electric field region in the housing, the magnetic body region has a magnetic body that absorbs the microwave, and the dielectric region has a dielectric that absorbs the microwave.

2 . The exhaust gas control system according to claim 1 , wherein the carrier substrate is configured that a direction from an entry end toward an exit end of the housing becomes a longitudinal direction, and the magnetic body region and the dielectric region are disposed to be aligned along a longitudinal center line of the carrier substrate.

3 . The exhaust gas control system according to claim 2 , wherein the magnetic body region is disposed on an uppermost stream side in the longitudinal direction of the carrier substrate.

4 . The exhaust gas control system according to claim 2 , wherein the carrier substrate includes the magnetic body region and the dielectric region at three or more positions in total, and the magnetic body region and the dielectric region are alternately disposed in the longitudinal direction.

5 . The exhaust gas control system according to claim 1 , wherein the carrier substrate is configured that a direction from an entry end toward an exit end of the housing becomes a longitudinal direction, and the magnetic body region and the dielectric region are disposed to be aligned in a perpendicular direction to a longitudinal center line of the carrier substrate.

6 . The exhaust gas control system according to claim 1 , wherein the magnetic body region and the dielectric region are disposed with no gap being formed therebetween.

7 . The exhaust gas control system according to claim 1 , wherein the magnetic body region and the dielectric region are disposed to partially overlap each other.

8 . The exhaust gas control system according to claim 1 , wherein the magnetic body region and the dielectric region are disposed not to overlap each other.

9 . The exhaust gas control system according to claim 1 , wherein a material of the magnetic body differs from a material of the dielectric.

10 . The exhaust gas control system according to claim 1 , wherein the magnetic body is disposed on the carrier substrate in the magnetic body region, and the catalytic substance is disposed on the magnetic body.

11 . The exhaust gas control system according to claim 1 , wherein the dielectric is disposed on the carrier substrate in the dielectric region, and the catalytic substance is disposed on the dielectric.

12 . The exhaust gas control system according to claim 1 , wherein the microwave irradiator is configured to change a position of the high magnetic field region and a position of the high electric field region by changing at least one of a frequency and a phase of the microwave.

13 . The exhaust gas control system according to claim 1 , wherein the microwave irradiator contains: a first microwave irradiator that is disposed on the upstream side of the exhaust gas purification catalyst in the exhaust passage; and a second microwave irradiator that is disposed on the downstream side of the exhaust gas purification catalyst therein such that the standing wave is formed in the housing by a first microwave applied by the first microwave irradiator and a second microwave applied by the second microwave irradiator.

14 . The exhaust gas control system according to claim 13 , wherein at least one of the first microwave irradiator and the second microwave irradiator is configured to change the position of the high magnetic field region and the position of the high electric field region by changing at least one of a frequency and a phase of at least one of the first microwave and the second microwave.

Assignees

• Toyota Motor Co Ltd

Inventors

• Hoki Yusuke
• Ikeda Shinji

Classifications

• F01N3/02

  for cooling, or for removing solid constituents of, exhaust (by means of electric or electrostatic separators F01N3/01 {; mixing air with exhaust in tailpipes F01N13/082, F01N13/20}) · CPC title

• F01N13/08

  Other arrangements or adaptations of exhaust conduits {(pipes, joints or supports therefor in general F16L; collecting or removing exhaust gases of vehicle engines in workshops B08B15/00, on highways E01C1/005)} · CPC title

• F01N3/035

  with catalytic reactors · CPC title

• F01N3/202 Primary

  using microwaves · CPC title

• F01N2900/1626

  Catalyst activation temperature · CPC title