Positive Electrode for Lithium-Sulfur Secondary Battery and Method of Forming the Same

Patent metadata

Field	Value
Publication number	US-2016359161-A1
Application number	US-201415101072-A
Country	US
Kind code	A1
Filing date	Oct 15, 2014
Priority date	Dec 16, 2013
Publication date	Dec 8, 2016
Grant date	—

Abstract

Provided is a positive electrode for a lithium-sulfur secondary battery capable of surely covering a portion of carbon nanotubes near a collector with sulfur and having an excellent strength. In a positive electrode for a lithium-sulfur secondary battery including a collector, a plurality of carbon nanotubes grown on a surface of the collector so as to be oriented in a direction perpendicular to the surface of the collector with a base end thereof on a side of the surface of the collector, and sulfur covering a surface of each of the carbon nanotubes, a surface of each of the carbon nanotube is covered with sulfur by melting and diffusing sulfur from a growing end side of the carbon nanotubes, and the density per unit volume of the carbon nanotubes is set such that sulfur is present up to an interface between the collector and the base end.

First claim

1 . In a positive electrode for a lithium-sulfur secondary battery comprising:
a collector; a plurality of carbon nanotubes which are grown on a surface of the collector such that the collector-surface side serves as a base end and so as to be oriented in a direction perpendicular to the surface of the collector; each of the carbon nanotubes being respectively covered with sulfur on a surface thereof, the surface of each of the carbon nanotubes being covered with sulfur by melting and diffusing sulfur from a growing end side of the carbon nanotubes, characterized in that the density per unit volume of the carbon nanotubes is set such that, when sulfur is melted and diffused, sulfur is present up to an interface between the collector and the base end of each of the carbon nanotubes; and that the positive electrode further comprises amorphous carbon covering the surface of each of the carbon nanotubes.

2 . The positive electrode for a lithium-sulfur secondary battery according to claim 1 , wherein
the density is 0.025 g/cm 3 or less and within a range capable of obtaining a predetermined specific capacity.

3 . A method of forming a positive electrode for a lithium-sulfur secondary battery, comprising:
a growth step of forming a catalyst layer on a surface of a substrate and growing a plurality of carbon nanotubes on a surface side of the catalyst layer such that the catalyst-layer side surface serves as a base end and so as to be oriented in a direction perpendicular to the surface of the catalyst layer, and a coverage step of melting and diffusing sulfur from the growing end side of each of the carbon nanotubes and covering a surface of each of the carbon nanotubes with sulfur, characterized in that the growth step includes: a first step of growing the carbon nanotubes by setting the concentration of a hydrocarbon gas to a first concentration using a CVD method in which a mixed gas of the hydrocarbon gas and a diluent gas are used as a raw material gas, and a second step of covering the surface of each of the carbon nanotubes with amorphous carbon by setting the concentration of the hydrocarbon gas to a second concentration higher than the first concentration.

4 . The method of forming a positive electrode for a lithium-sulfur secondary battery according to claim 3 , wherein
the hydrocarbon gas is selected from acetylene, ethylene, and methane.

5 . The method of forming a positive electrode for a lithium-sulfur secondary battery according to claim 3 , wherein
the first concentration is a range from 0.1% to 1%, and the second concentration is a range from 2% to 10%.

6 . The method of forming a positive electrode for a lithium-sulfur secondary battery according to claim 4 , wherein
the first concentration is a range from 0.1% to 1%, and the second concentration is a range from 2% to 10%.

Assignees

• Ulvac Inc

Inventors

• Nozue Tatsuhiro
• Fukuda Yoshiaki
• Tsukahara Naoki
• Murakami Hirohiko

Classifications

• H01M4/0428 Primary

  Chemical vapour deposition · CPC title

• H01M4/136 Primary

  Electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy · CPC title

• H01M4/661

  Metal or alloys, e.g. alloy coatings (H01M4/669 take precedence) · CPC title

• H01M4/366

  as layered products · CPC title

• H01M4/625

  Carbon or graphite · CPC title