Troffer light fixture retrofit systems and methods

Patent metadata

Field	Value
Publication number	US-2016356432-A1
Application number	US-201615241331-A
Country	US
Kind code	A1
Filing date	Aug 19, 2016
Priority date	Jul 30, 2014
Publication date	Dec 8, 2016
Grant date	—

Abstract

A retrofitting kit for retrofitting an existing troffer light fixture having a troffer housing includes an adaptor bracket and a door assembly. The adaptor bracket is configured to rest on a T-bar of a ceiling system, and further configured to be located between the T-bar and the troffer housing. The adaptor bracket includes a base portion and a wall coupled to the base portion, and the troffer housing of the existing troffer light fixture rests on the base portion when the adaptor bracket is disposed between the T-bar and the troffer housing of the existing troffer light fixture. The base portion extends horizontally and along the entire length of the adaptor bracket.

First claim

What is claimed is:

1 . A retrofitting kit for retrofitting an existing troffer light fixture having a troffer housing, comprising:
an adaptor bracket configured to rest on a T-bar of a ceiling system, and further configured to be located between the T-bar and the troffer housing of the existing troffer light fixture, the adapter bracket including:
a base portion and a wall coupled to the base portion, the troffer housing of the existing troffer light fixture resting on the base portion when the adaptor bracket is disposed between the T-bar and the troffer housing of the existing troffer light fixture, wherein the base portion extends horizontally and along the entire length of the adaptor bracket;
a slot; and
a latch surface; and
a door assembly including:
a latch configured to engage the latch surface of the adaptor bracket;
a hinge configured to interface with the slot of the adaptor bracket;
a housing including the latch and the hinge; and
a light source coupled to the housing.

2 . The system of claim 1 , wherein the adaptor bracket has a first end and an opposing second end, wherein the base portion extends horizontally an entire distance between the first end and the opposing second end of the adaptor bracket.

3 . The system of claim 2 , wherein the slot is configured to accept either the hinge or the latch of the door assembly.

4 . The system of claim 3 , the wall defining a first wall, wherein the first wall is coupled to a first side of the base portion, the adaptor bracket further comprising a second wall coupled to an opposing second side of the base portion, wherein the adapter bracket defines an open slot configured to receive and retain a portion of the troffer housing between the first wall and the second wall thereby facilitating a retrofit installation.

5 . The system of claim 4 , wherein the first wall defines a first generally vertical portion, and wherein the second wall defines a second generally vertical portion.

6 . The system of claim 4 , wherein the second wall defines a lip configured to prevent the adaptor bracket from moving horizontally in relation to the T-bar, and wherein the lip is in contact with the troffer housing.

7 . The system of claim 2 , wherein the adaptor bracket includes two slots equally spaced from the ends of the adaptor bracket.

8 . The system of claim 2 , the adaptor bracket defining a first adaptor bracket, further comprising a second adaptor bracket, wherein the first adaptor bracket and the second adaptor bracket are configured to be placed on separate T-bars on opposite sides of the troffer housing, and wherein either of the first adaptor bracket and the second adaptor bracket has slots that receive a pair of hinges of the door assembly and the other adaptor bracket has slots that receive a pair of latches of the door assembly.

9 . The system of claim 2 , wherein the adaptor bracket includes a hook portion which engages a vertical portion of the T-bar.

10 . The system of claim 2 , wherein the light source includes at least one light emitting diode.

11 . The system of claim 2 , wherein the door assembly includes at least one of a plate lens and a curved lens.

12 . The system of claim 2 , wherein the door assembly further comprises a center lens, a first side lens, and a second side lens.

13 . An adaptor bracket for retrofitting an existing troffer light fixture, comprising:
a base portion configured to rest on a T-bar of a ceiling system, and further configured to be located between the T-bar and a troffer housing of the existing troffer light fixture, the troffer housing of the existing troffer light fixture resting on the base portion when the adaptor bracket is disposed between the T-bar and the troffer housing of the existing troffer light fixture, wherein the base portion extends horizontally and along the entire length of the adaptor bracket; a wall coupled to the base portion; a slot configured to receive a portion of a troffer door assembly; and a latch surface configured to engage with a latch of the troffer door assembly.

14 . The adaptor bracket of claim 13 , wherein the adaptor bracket has a first end and an opposing second end, wherein the base portion extends horizontally an entire distance between the first end and the opposing second end of the adaptor bracket.

15 . The adaptor bracket of claim 14 , wherein the slot is configured to accept either a hinge or the latch of the troffer door assembly.

16 . The adaptor bracket of claim 15 , the wall defining a first wall, wherein the first wall is coupled to a first side of the base portion, the adaptor bracket further comprising a second wall coupled to an opposing second side of the base portion, wherein the first wall and the second wall cooperate to define an open slot configured to receive and retain a portion of the troffer housing between the first wall and the second wall thereby facilitating a retrofit installation.

17 . The adaptor bracket of claim 16 , wherein the first wall defines a first generally vertical portion, and wherein the second wall defines a second generally vertical portion.

18 . The adaptor bracket of claim 14 , wherein the adaptor bracket includes two slots equally spaced from the ends of the adaptor bracket.

19 . The adaptor bracket of claim 14 , the adaptor bracket defining a first adaptor bracket, further comprising a second adaptor bracket, wherein the first adaptor bracket and the second adaptor bracket are configured to be placed on separate T-bars on opposite sides of the troffer housing, and wherein either of the first adaptor bracket and the second adaptor bracket has slots that receive a pair of hinges of the troffer door assembly and the other adaptor bracket has slots that receive a pair of latches of the troffer door assembly.

20 . A method for retrofitting an existing troffer light fixture having a troffer housing using a door assembly, comprising:
installing an adaptor bracket between the troffer housing of the existing troffer light fixture and a T-bar of a ceiling system, the adaptor bracket including a base portion and a wall coupled to the base portion, the troffer housing of the existing troffer light fixture resting on the base portion when the adaptor bracket is disposed between the T-bar and the troffer housing of the existing troffer light fixture, wherein the base portion extends horizontally and along the entire length of the adaptor bracket; removing a door of the existing troffer light fixture; hanging the door assembly from the adaptor bracket; disconnecting the wiring from a power source to the existing troffer light fixture; wiring the door assembly to the wiring from the power source; closing the door assembly; and latching the door assembly.

Assignees

• Orion Energy Systems Inc

Inventors

• Scribante John H
• Tlachac Matthew S
• Green Scott A
• King Brandon J

Classifications

• F21K9/272

  Details of end parts, i.e. the parts that connect the light source to a fitting; Arrangement of components within end parts (F21K9/278 takes precedence) · CPC title

• H05B47/11

  by determining the brightness or colour temperature of ambient light · CPC title

• F21V17/18

  Latch-type fastening, e.g. with rotary action · CPC title

• F21Y2103/10

  comprising a linear array of point-like light-generating elements · CPC title

• F21V23/001

  the elements being electrical wires or cables · CPC title