Legume-based dairy substitute and consumable food products incorporating same

Patent metadata

Field	Value
Publication number	US-2016309732-A1
Application number	US-201615136556-A
Country	US
Kind code	A1
Filing date	Apr 22, 2016
Priority date	Apr 24, 2015
Publication date	Oct 27, 2016
Grant date	—

Abstract

A non-dairy substitute can be produced from comparatively high starch legumes, such as chickpeas and adzuki beans. In some examples, the non-dairy substitute is produced by hydrating the high starch legumes, remove excess water, and then heating the hydrated high starch legumes in the presence of water and amylase at a controlled pH to reduce the starch content of the legumes. The slurry of reduced starch content can then be filtered to remove insoluble fiber and suspended soluble fiber present in the legume slurry, producing a non-dairy “milk” that can be used in a variety of products. In different examples, the legume “milk” is cultured with the addition of bacterial cultures to form a cheese or yogurt and/or formed into a non-dairy ice cream. In any application, an acidifying ingredient such as citric acid may be added to the product. This can help reduce or eliminate residual legume flavor.

First claim

1 . A method of producing a cultured food product comprising:
hydrating a non-soy legume having greater than 20 weight percent starch on a dry weight basis with water to produce a hydrated legume material by at least one of rinsing the legume with water and soaking the legume in water; separating the hydrated legume material from excess water used to at least one of rinse the legume and soak the legume; combining the hydrated legume material with amylase to provide a legume slurry; heating the legume slurry to a temperature greater than 150 degrees Fahrenheit but below boiling for a period of time sufficient to reduce a starch content of the legume slurry below 5 weight percent on a dry weight basis and thereby provide a legume slurry of reduced starch content; filtering the legume slurry of reduced starch content; adjusting a temperature of the legume slurry of reduced starch content to a range effective to activate a bacterial culture when added to the legume slurry of reduced starch content; adding the bacterial culture to the legume slurry of reduced starch content; and holding the legume slurry of reduced starch content with bacterial culture at the adjusted temperature for a period sufficient to acidify the legume slurry of reduced starch content to a pH of 4.7 or below, thereby producing a cultured non-dairy product.

2 . The method of claim 1 , wherein the non-soy legume comprises at least one of chickpeas, adzuki beans, fava beans, and red lentils.

3 . The method of claim 1 , wherein heating the legume slurry to a temperature greater than 150 degrees Fahrenheit but below boiling comprises heating the legume slurry to a temperature ranging from 160 degrees Fahrenheit to 185 degrees Fahrenheit, and adjusting the temperature of the legume slurry of reduced starch content comprises adjusting the temperature of the legume slurry to a temperature ranging from 100 degrees Fahrenheit to 120 degrees Fahrenheit.

4 . The method of claim 1 , wherein heating the legume slurry for the period of time sufficient to reduce the starch content comprises heating the legume slurry for the period of time sufficient to reduce the starch content comprises to a range from 0.5 to 3 weight percent starch on the dry weight basis.

5 . The method of claim 1 , further comprising adding a non-dairy milk to the legume slurry of reduced starch content, wherein holding the legume slurry of reduced starch content with bacterial culture comprises holding the legume slurry of reduced starch content and non-dairy milk with bacterial culture.

6 . The method of claim 5 , wherein the non-dairy milk comprises at least one of almond milk and coconut milk.

7 . The method of claim 1 , wherein the bacterial culture comprises Lactobacillus bulgaricus and Streptococcus thermophilus and the cultured non-dairy product is a yogurt analogue.

8 . The method of claim 7 , wherein holding the legume slurry of reduced starch content with bacterial culture at the adjusted temperature comprises holding for the period of time ranges from 4 hours to 8 hours.

9 . The method of claim 7 , further comprising adding an acidifying ingredient to the yogurt analogue.

10 . The method of claim 9 , wherein the acidifying ingredient comprises citric acid.

11 . The method of claim 1 , further comprising, prior to filtering the legume slurry of reduced starch content, increasing the pH of the legume slurry of reduced starch content.

12 . The method of claim 11 , wherein the non-soy legume comprises chickpeas and increasing the pH comprises increasing the pH of the legume slurry of reduced starch content to a pH greater than 7.3

13 . A cultured non-dairy product comprising:
a cultured non-soy legume composition having a starch content ranging from 0.5 weight percent to 3 weight percent starch, a pH less than 4.7, and a viscosity ranging from 15,000 centipoise to 30,000 centipoise when measured at a temperature of 5 degrees Celsius, wherein the cultured non-soy legume composition is substantially devoid of particles having a size greater than 0.5 millimeters, and the cultured non-soy legume composition is substantially devoid of dairy products.

14 . The product of claim 13 , wherein the cultured non-soy legume composition comprises at least one of a cultured chickpea composition, a cultured adzuki bean composition, a cultured fava bean composition, and a cultured red lentil composition.

15 . The product of claim 13 , wherein the cultured non-soy legume composition further comprises an acidifying ingredient.

16 . The product of claim 15 , wherein the acidifying ingredient comprises citric acid.

17 . The product of claim 13 , further comprising at least one of a milk and cream of a fruit or tree nut.

18 . The product of claim 13 , further comprising at least one of coconut cream and almond cream.

19 . The product of claim 13 , wherein the cultured non-soy legume composition further comprises a probiotic.

20 . A method for producing a legume-based dairy substitute comprising:
hydrating a legume having greater than 20 weight percent starch on a dry weight basis with water to produce a hydrated legume material; milling the hydrated legume material to reduce a size of the hydrated legume material; combining the hydrated legume material of reduced size with water and amylase to produce a legume slurry; heating the legume slurry to a temperature greater than 150 degrees Fahrenheit but below boiling for a period of time sufficient to reduce a starch content of the legume slurry below 5 weight percent on a dry weight basis and thereby provide a legume slurry of reduced starch content; and filtering the legume slurry.

21 . The method of claim 20 , wherein the legume comprises at least one of a non-soy bean and a pea.

22 . The method of claim 20 , wherein the legume consists essentially of chickpeas.

23 . The method of claim 20 , wherein the hydrating the legume comprises soaking the legume in water at a temperature less than 50 degrees Fahrenheit for a period of at least one hour, wherein a volume ratio of the legume to water ranges from 1:0.5 to 1:5.

24 . The method of claim 23 , wherein milling the hydrated legume material comprises:
draining the water from the hydrated legume material in which the hydrated legume material is soaking; and grinding the hydrated legume material to an average particle size less than 300 microns.

25 . The method of claim 24 , wherein grinding the hydrated legume material comprises grinding the hydrated legume material at least one of under vacuum and in a non-oxygen atmosphere so as to inhibit oxidation of the hydrated legume material.

26 . The method of claim 20 , wherein the amylase comprises alpha-amylase.

27 . The method of claim 20 , further comprising adjusting a pH of the legume slurry to a range effective to activate the enzyme to enzymatically digest the starch content of the legume slurry while preventing substantial precipitation of proteins in the legume slurry.

28 . The method of claim 27 , wherein adjusting the pH comprises adjusting the pH to the range from 6.5 to 7.2.

29 . The method of claim 27 , wherein adjusting the pH comprises adding calcium hydroxide to the legume slurry or a constituent component thereof, thereby increasing a calcium concentration of the legume slurry.

30 . The m

Assignees

• Gen Mills Inc

Inventors

• Gugger Eric T
• Galuska Peter
• Tremaine Andrea

Classifications

• A23L27/60

  Salad dressings; Mayonnaise; Ketchup · CPC title

• A23L11/05

  Mashed or comminuted pulses or legumes; Products made therefrom (A23L11/30 takes precedence; tofu or soya cheese A23L11/45; soy drinks A23L11/65) · CPC title

• A23V2002/00

  Food compositions, function of food ingredients or processes for food or foodstuffs · CPC title

• A23C9/1315 Primary

  Non-milk proteins or fats; Seeds, pulses, cereals or soja; Fatty acids, phospholipids, mono- or diglycerides or derivatives therefrom; Egg products · CPC title

• A23L1/2008

  Human Necessities · mapped topic