Thermoelectric converter having thermoelectric conversion elements connected to each other via wiring pattern, and method for fabricating the thermoelectric converter

Patent metadata

Field	Value
Publication number	US-2016247995-A1
Application number	US-201415031312-A
Country	US
Kind code	A1
Filing date	Oct 21, 2014
Priority date	Oct 25, 2013
Publication date	Aug 25, 2016
Grant date	—

Abstract

A converter includes a first insulating substrate having a first surface on which a wiring pattern is formed, a second insulating substrate integrated with the first insulating substrate, and a plurality of thermoelectric conversion elements of the same conductivity type arranged between the first and second insulating substrates and connected in series via the wiring pattern. The wiring pattern includes a plurality of first connecting portions formed in a first region of the first insulating substrate, a plurality of second connecting portions formed in a second region thereof, and a plurality of coupling portions coupling the first connecting portions to the second connecting portions, to connect a set of first and second connecting portions to thermoelectric conversion elements. The coupling portions each couple, in adjacent thermoelectric conversion elements, a first connecting portion connected to one of the thermoelectric conversion elements to a second connecting portion connected to the other of the thermoelectric conversion elements.

First claim

What is claimed is:

1 . A thermoelectric converter, comprising:
a first insulating substrate having a first surface on which a wiring pattern is formed; a second insulating substrate arranged on the first surface of the first insulating substrate and integrated with the first insulating substrate; and a plurality of thermoelectric conversion elements of the same conductivity type arranged between the first insulating substrate and the second insulating substrate and connected in series via the wiring pattern, wherein: the wiring pattern includes a plurality of first connecting portions formed in a first region of the first insulating substrate, a plurality of second connecting portions formed in a second region of the first insulating substrate, the second region being different from the first region, and a plurality of coupling portions coupling the first connecting portions to the second connecting portions; the plurality of thermoelectric conversion elements are extended in a planar direction of the first insulating substrate, while each being connected to a corresponding one of the first connecting portions and a corresponding one of the second connecting portions; and the coupling portions each couple, in adjacent thermoelectric conversion elements, a first connecting portion connected to one of the thermoelectric conversion elements to a second connecting portion connected to the other of the thermoelectric conversion elements.

2 . The thermoelectric converter according to claim 1 , wherein
the first insulating substrate is in a rectangular shape in plan view and includes the first region that is a first end region in a short side direction which is perpendicular to a longitudinal direction of the first insulating substrate and parallel to a planar direction of the first insulating substrate, and the second region that is a second end region opposite to the first end region; the plurality of first connecting portions are formed in the first region so as to be spaced apart from each other in the longitudinal direction; and the plurality of second connecting portions are formed in the second region so as to be spaced apart from each other in the longitudinal direction.

3 . The thermoelectric converter according to claim 1 , wherein
the first insulating substrate includes a circular region centering on a predetermined reference point, the circular region including an inner-circular region as a first region, and an outer-circular region as a second region; the plurality of first connecting portions are formed in the first region being spaced apart from each other in a circumferential direction; and the plurality of second connecting portions are formed in the second region being spaced apart from each other in a circumferential direction.

4 . The thermoelectric converter according to claim 1 , wherein
the insulating substrate is in a rectangular shape in plan view and includes, in a first end region in a longitudinal direction of the first insulating substrate, the first region that is a first lateral end region in a short side direction perpendicular to the longitudinal direction and parallel to a planar direction of the first insulating substrate, and includes, in a second end region in the longitudinal direction so as to be opposite to the first end region, the second region that is a second lateral end region in the short side direction so as to be opposite to the first lateral end region; the plurality of first connecting portions are formed in the first region so as to be spaced apart from each other along the short side direction; and the plurality of second connecting portions are formed in the second region so as to be spaced apart from each other along the short side direction.

5 . The thermoelectric converter according to claim 1 , wherein
the insulating substrate is in a rectangular shape in plan view and includes, in a first end region in a longitudinal direction of the first insulating substrate, the first region that is a first lateral end region in a short side direction perpendicular to the longitudinal direction and parallel to a planar direction of the first insulating substrate, and includes, in a second end region in the longitudinal direction so as to be opposite to the first end region, the second region that is a second lateral end region in the short side direction so as to be opposite to the first lateral end region; the plurality of first connecting portions are formed in the first region so as to be spaced apart from each other along the short side direction; and the plurality of second connecting portions are formed in the second region so as to be spaced apart from each other along the longitudinal direction.

6 . A method for fabricating a thermoelectric converter, the converter comprising:
a first insulating substrate having a first surface on which a wiring pattern is formed; a second insulating substrate arranged on the first surface of the first insulating substrate and integrated with the first insulating substrate; and a plurality of thermoelectric conversion elements of the same conductivity type arranged between the first insulating substrate and the second insulating substrate and connected in series via the wiring pattern, wherein: the wiring pattern includes a plurality of first connecting portions formed in a first region of the first insulating substrate, a plurality of second connecting portions formed in a second region of the first insulating substrate, the second region being different from the first region, and a plurality of coupling portions coupling the first connecting portions to the second connecting portions; the plurality of thermoelectric conversion elements are extended in a planar direction of the first insulating substrate, while each being connected to a corresponding one of the first connecting portions and a corresponding one of the second connecting portions; and the coupling portions each couple, in adjacent thermoelectric conversion elements, a first connecting portion connected to one of the thermoelectric conversion elements to a second connecting portion connected to the other of the thermoelectric conversion elements, characterized in that the method comprises: a step of forming the wiring pattern on a first surface of the first insulating substrate; a step of coating one type of electrically conductive paste onto a plurality of predetermined portions on a second surface of the second insulating substrate, the second surface being opposed to the first surface of the first insulating substrate; a step of configuring a laminate in which the first insulating substrate and the second insulating substrate are laminated such that the first surface of the first insulating material is opposed to the second surface of the second insulating substrate, and the electrically conductive paste coated onto each of the plurality of predetermined portions is brought into contact with a corresponding one of the first connecting portions and a corresponding one of the second connecting portions; and a step of integrating the laminate, while forming the thermoelectric conversion elements by sintering the electrically conductive paste by heating the laminate and pressing the laminate in a laminated direction.

7 . The method for fabricating a thermoelectric converter according to claim 6 , wherein
the electrically conductive paste is a pasted material obtained by adding an organic solvent to an alloy powder in which a plurality of metallic atoms retain a predetermined crystal structure; and the step of integrating the laminate includes forming a sintered alloy, as the thermoelectric conversion elements, in which the plurality of metallic atoms are sintered in a state of retaining a crys

Assignees

• Denso Corp

Inventors

• Gouko Norio
• Sakaida Atusi
• Taniguchi Toshihisa
• Shiraishi Yoshihiko
• Okamoto Keiji

Classifications

• H01L35/22

  Electricity · mapped topic

• H01L35/18

  Electricity · mapped topic

• H01L35/16

  Electricity · mapped topic

• H01L35/34

  Electricity · mapped topic

• H01L35/325 Primary

  Electricity · mapped topic