Method of manufacturing electrode catalyst layer for fuel cell, and electrode catalyst layer for fuel cell

US2016104896A1 · US · A1

Patent metadata
FieldValue
Publication numberUS-2016104896-A1
Application numberUS-201514868631-A
CountryUS
Kind codeA1
Filing dateSep 29, 2015
Priority dateOct 14, 2014
Publication dateApr 14, 2016
Grant date

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  1. Title

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  2. Abstract

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  3. Assignees and inventors

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  4. Key dates

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  5. First independent claim

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  7. Citations and related patents

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Abstract

Official abstract text for this publication.

There is provided a method of manufacturing an electrode catalyst layer for fuel cell. This manufacturing method comprises: (a) separating an ionomer solution by centrifugation into a supernatant that includes only an ionomer as a low molecular-weight component in the ionomer solution and a sediment including an ionomer as a high molecular-weight component having a higher molecular weight than that of the low molecular-weight component included in the supernatant; (b) using the ionomer included in the sediment as an ionomer for electrode catalyst layer and producing a catalyst ink that includes catalyst-supported particles with a catalyst metal supported thereon, a solvent and the ionomer for electrode catalyst layer; and (c) using the catalyst ink to form an electrode catalyst layer.

First claim

Opening claim text (preview).

What is claimed: 1 . A method of manufacturing an electrode catalyst layer for fuel cell, comprising: (a) separating an ionomer solution by centrifugation into a supernatant that includes only an ionomer as a low molecular-weight component in the ionomer solution and a sediment including an ionomer as a high molecular-weight component having a higher molecular weight than that of the low molecular-weight component included in the supernatant; (b) using the ionomer included in the sediment as an ionomer for electrode catalyst layer and producing a catalyst ink that includes catalyst-supported particles with a catalyst metal supported thereon, a solvent and the ionomer for electrode catalyst layer; and (c) using the catalyst ink to form an electrode catalyst layer. 2 . The method of manufacturing the electrode catalyst layer for fuel cell according to claim 1 , wherein a centrifugal force is set in a range of 600,000 to 750,000 G, a centrifugation time is set in a range of 50 to 100 minutes, and an environment temperature is set in a range of 15 to 35° C., as conditions of the centrifugation. 3 . An electrode catalyst layer for fuel cell, comprising an ionomer for electrode catalyst layer, and catalyst-supported particles with a catalyst metal supported thereon, wherein a ratio of a low molecular-weight component included in the ionomer for electrode catalyst layer is equal to or lower than a predetermined value.

Assignees

Inventors

Classifications

  • Manufacturing or production processes characterised by the final manufactured product · CPC title

  • H01M4/8892Primary

    Impregnation or coating of the catalyst layer, e.g. by an ionomer · CPC title

  • H01M4/8828Primary

    Coating with slurry or ink · CPC title

  • Fuel cells · CPC title

  • on carbon or graphite · CPC title

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What does patent US2016104896A1 cover?
There is provided a method of manufacturing an electrode catalyst layer for fuel cell. This manufacturing method comprises: (a) separating an ionomer solution by centrifugation into a supernatant that includes only an ionomer as a low molecular-weight component in the ionomer solution and a sediment including an ionomer as a high molecular-weight component having a higher molecular weight than …
Who is the assignee on this patent?
Toyota Motor Co Ltd
What technology area does this patent fall under?
Primary CPC classification H01M4/8892. Mapped technology areas include Electricity.
When was this patent published?
Publication date Thu Apr 14 2016 00:00:00 GMT+0000 (Coordinated Universal Time) (A1). Legal status and post-grant events are not shown on this page.
What related patents are in patentsdb?
We list 8 related publications on this page (citations in our corpus or others sharing the same primary CPC).