Thin-type common mode filter and manufacturing method thereof

Patent metadata

Field	Value
Publication number	US-2016012956-A1
Application number	US-201414329224-A
Country	US
Kind code	A1
Filing date	Jul 11, 2014
Priority date	Jul 11, 2014
Publication date	Jan 14, 2016
Grant date	—

Abstract

Disclosed herein are a thin-type common mode filter and a manufacturing method thereof. According to an exemplary embodiment of the present invention, a thin-type common mode filter includes: a ferrite substrate having an upper surface on which irregular surface roughness is formed; an insulating layer formed on the upper surface of the ferrite substrate; and a conductive coil pattern formed in the insulating layer to be spaced apart from the upper surface of the ferrite substrate. Further, a manufacturing method of a thin-type common mode filter is proposed.

First claim

What is claimed is:

1 . A thin-type common mode filter, comprising:
a ferrite substrate having an upper surface on which irregular surface roughness is formed; an insulating layer formed on the upper surface of the ferrite substrate; and a conductive coil pattern formed in the insulating layer to be spaced apart from the upper surface of the ferrite substrate.

2 . The thin-type common mode filter according to claim 1 , wherein the surface roughness is formed so that ten point average roughness Rz ranges from 0.2 μm or more to 1 μm or less.

3 . The thin-type common mode filter according to claim 1 , wherein an average thickness between the conductive coil pattern and the ferrite substrate ranges from 2 μm or more to 6 μm or less.

4 . The thin-type common mode filter according to claim 1 , wherein a ratio of an average thickness between the conductive coil pattern and the ferrite substrate to ten point average roughness Rz of the surface roughness ranges from 2 to 20.

5 . The thin-type common mode filter according to claim 1 , wherein the ferrite substrate is a soft magnetic substrate.

6 . The thin-type common mode filter according to claim 2 , wherein the ferrite substrate is a soft magnetic substrate.

7 . The thin-type common mode filter according to claim 4 , wherein the ferrite substrate is a soft magnetic substrate.

8 . The thin-type common mode filter according to claim 1 , wherein the conductive coil pattern includes two spiral line patterns having the same center.

9 . The thin-type common mode filter according to claim 2 , wherein the conductive coil pattern includes two spiral line patterns having the same center.

10 . The thin-type common mode filter according to claim 4 , wherein the conductive coil pattern includes two spiral line patterns having the same center.

11 . The thin-type common mode filter according to claim 8 , wherein the two spiral line patterns form a point symmetry with respect to the same center.

12 . A manufacturing method of a thin-type common mode filter, comprising:
forming irregular surface roughness on an upper surface of a ferrite substrate; forming a first insulating layer on the upper surface of the ferrite substrate on which the surface roughness is formed; forming a conductive coil pattern on the first insulating layer; and forming a second insulating layer on the conductive coil pattern to form the insulating layer so that the conductive coil pattern is inserted into an insulating layer configured of the first insulating layer and the second insulating layer.

13 . The manufacturing method according to claim 12 , wherein in the forming of the surface roughness, the surface roughness is formed so that ten point average roughness Rz ranges from 0.2 μm or more to 1 μm or less.

14 . The manufacturing method according to claim 12 , wherein in the forming of the first insulating layer, the first insulating layer is formed so that an average thickness of the first insulating layer is 5 μm or less.

15 . The manufacturing method according to claim 12 , wherein the surface roughness and the first insulating layer are formed so that a ratio of an average thickness of the first insulating layer to ten point average roughness Rz of the surface roughness ranges from 2 to 20.

16 . The manufacturing method according to claim 12 , wherein in the forming of the surface roughness, the surface roughness is formed by plasma dry etching.

17 . The manufacturing method according to claim 15 , wherein in the forming of the surface roughness, the surface roughness is formed by plasma dry etching.

18 . The manufacturing method according to claim 16 , wherein the plasma dry etching is performed using O 2 or CF 4 gas.

19 . The manufacturing method according to claim 12 , wherein in the forming of the conductive coil pattern, the conductive coil pattern includes two spiral line patterns having the same center and the conductive coil pattern is formed so that the two spiral line patterns form a point symmetry with respect to the same center.

20 . The manufacturing method according to claim 15 , wherein in the forming of the conductive coil pattern, the conductive coil pattern includes two spiral line patterns having the same center and the conductive coil pattern is formed so that the two spiral line patterns form a point symmetry with respect to the same center.

Assignees

• Samsung Electro Mech

Inventors

• Yang Ju Hwan
• Yoo Young Seuck
• Jang Geon Se
• Lee Jong Yun
• Kweon Young Do
• Wi Sung Kwon

Classifications

• H01F17/0006 Primary

  Printed inductances (printed coils for dynamo-electric machines H02K3/26; printed circuits H05K) · CPC title

• H01F27/2804 Primary

  Printed windings · CPC title

• H01F41/32 Primary

  for applying conductive, insulating or magnetic material on a magnetic film {, specially adapted for a thin magnetic film} · CPC title

• H01F2017/0093

  Common mode choke coil · CPC title

• H01F41/046

  structurally combined with ferromagnetic material · CPC title