Method for nondestructive evaluation using ultrasonic excitation and rotation of the inspection object or inspection system

Patent metadata

Field	Value
Publication number	US-12596107-B1
Application number	US-202318208667-A
Country	US
Kind code	B1
Filing date	Jun 12, 2023
Priority date	Jun 12, 2023
Publication date	Apr 7, 2026
Grant date	Apr 7, 2026

Abstract

Embodiments provide for nondestructive defect detection. Example embodiments provide for generating one or more excitation signals using one or more excitation devices coupled to a device under inspection, scanning an exterior surface of the device under inspection to collect sensor signals, and determining, based at least in part on the sensor signals, a presence or lack of a defect in the device under inspection. Either the device under inspection is rotated about an axis for a duration of the scanning or the scanning system is rotated around the device under inspection for the duration of the scanning.

First claim

The invention claimed is:

1 . A system for nondestructive defect detection, the system comprising:
one or more excitation devices, wherein the one or more excitation devices are couplable to a device under inspection and configured to generate one or more excitation signals; and a scanning system configured to scan an exterior surface of the device under inspection and to collect sensor signals, wherein the sensor signals are produced as a result of interactions between the one or more excitation signals and features of the device under inspection, wherein either the device under inspection is rotated about an axis for a duration of the scanning or the scanning system is rotated around the device under inspection for the duration of the scanning, and wherein a presence or lack of a defect in the device under inspection is determined based at least in part on the sensor signals, wherein the system is configured for detecting differences in wavefield responses captured at the exterior surface of the device under inspection, and wherein detecting differences in the wavefield responses comprises:
determining a first wavenumber spectrum of a first region surrounding a point of interest;
determining a second wavenumber spectrum of a second region surrounding the point of interest; and
determining local anomalies based on comparing the first wavenumber spectrum to the second wavenumber spectrum.

2 . The system of claim 1 , wherein the one or more excitation devices comprise acoustic excitation devices.

3 . The system of claim 1 , wherein the one or more excitation devices comprise transducers.

4 . The system of claim 1 , wherein the one or more excitation signals are each associated with a unique excitation frequency.

5 . The system of claim 1 , further comprising one or more of range finding technology, surface mapping technology, or a light detection and ranging (LiDAR) unit directed toward the device under inspection, wherein the range finding technology, the surface mapping technology, or the light detection and ranging (LiDAR) unit is configured to capture a geometry of the device under inspection.

6 . The system of claim 5 , configured to determine, based at least in part on the sensor signals and the geometry of the device under inspection, a presence or lack of one or more of defect locations, defect extent, defect severity, or a defect type associated with the defect present in the device under inspection.

7 . The system of claim 6 , wherein the defect type is delamination between layers of a composite of the device under inspection or delamination between a liner of the device under inspection and the composite of the device under inspection.

8 . The system of claim 1 , wherein the defect is not visible from an exterior of the device under inspection.

9 . The system of claim 1 , wherein the second region is larger than the first region.

10 . The system of claim 1 , wherein scanning an entirety of the exterior surface of the device under inspection is associated with a scan rate.

11 . The system of claim 1 , wherein the device under inspection is free from liquid couplant.

12 . The system of claim 1 , wherein the scanning system uses Class I and/or Class II lasers.

13 . The system of claim 1 , wherein determining, based at least in part on the sensor signals, a presence or lack of one or more of a defect location, a defect extent, a defect severity, and a defect type associated with the defect present in the device under inspection comprises:
converting the sensor signals into a time series; transforming the time series into a wavefield image; aligning the wavefield image to a geometry of the device under inspection; and identifying the defect based on the wavefield image.

14 . The system of claim 13 , wherein the geometry of the device under inspection is obtained using a light detection and ranging (LiDAR) unit directed at the device under inspection, via stereo and/or video mapping, or from known digital files.

15 . The system of claim 1 , wherein the one or more excitation devices are configured to excite the device under inspection through a fixturing coupled to the device under inspection.

16 . A system for nondestructive defect detection, the system comprising:
one or more excitation devices, wherein the one or more excitation devices are couplable to a device under inspection and configured to generate one or more excitation signals, wherein the device under inspection is free from liquid couplant; and a scanning system configured to scan an exterior surface of the device under inspection and to collect sensor signals, wherein the sensor signals are produced as a result of interactions between the one or more excitation signals and features of the device under inspection, wherein either the device under inspection is rotated about an axis for a duration of the scanning or the scanning system is rotated around the device under inspection for the duration of the scanning, and wherein a presence or lack of a defect in the device under inspection is determined based at least in part on the sensor signals.

17 . The system of claim 16 , wherein the one or more excitation devices comprise acoustic excitation devices or transducers.

18 . The system of claim 16 , wherein the one or more excitation devices are configured to excite the device under inspection through a fixturing coupled to the device under inspection.

19 . A system for nondestructive defect detection, the system comprising:
one or more excitation devices, wherein the one or more excitation devices are couplable to a device under inspection and configured to generate one or more excitation signals; and a scanning system configured to scan an exterior surface of the device under inspection and to collect sensor signals, wherein the sensor signals are produced as a result of interactions between the one or more excitation signals and features of the device under inspection, wherein either the device under inspection is rotated about an axis for a duration of the scanning or the scanning system is rotated around the device under inspection for the duration of the scanning, wherein a presence or lack of a defect in the device under inspection is determined based at least in part on the sensor signals, and wherein determining, based at least in part on the sensor signals, a presence or lack of one or more of a defect location, a defect extent, a defect severity, and a defect type associated with the defect present in the device under inspection comprises:
converting the sensor signals into a time series;
transforming the time series into a wavefield image;
aligning the wavefield image to a geometry of the device under inspection; and
identifying the defect based on the wavefield image.

20 . The system of claim 19 , wherein the one or more excitation devices comprise acoustic excitation devices or transducers.

Assignees

• Triad Nat Security Llc

Inventors

• Cummings Ian Thomas
• Wachtor Adam Joseph
• Flynn Eric Brian
• Jacobson Erica Marie

Classifications

• G01N29/045

  by imparting shocks to the workpiece and detecting the vibrations or the acoustic waves caused by the shocks (measuring resonant frequency G01H13/00; measuring strength properties by application of mechanical stress G01N3/00) · CPC title

• G01N29/26

  Arrangements for orientation or scanning {by relative movement of the head and the sensor (mechanical steering of sound transducers or their beams G10K11/35)} · CPC title

• G01N2291/0289

  Internal structure, e.g. defects, grain size, texture · CPC title

• G01N29/4445 Primary

  Classification of defects · CPC title