Separator cutting device and separator cutting method

Patent metadata

Field	Value
Publication number	US-12592452-B2
Application number	US-202118014720-A
Country	US
Kind code	B2
Filing date	Jun 9, 2021
Priority date	Jul 10, 2020
Publication date	Mar 31, 2026
Grant date	Mar 31, 2026

Abstract

A separator cutting device includes: a conveyance unit for conveying a continuous body of separators for batteries; a tension applying mechanism for applying tension to at least a portion of the continuous body in the conveyance direction of the continuous body; and a laser irradiation unit for irradiating the portion of the continuous body onto which the tension has been applied by the tension applying mechanism with a laser beam so as to divide the continuous body into a plurality of separators.

First claim

The invention claimed is:

1 . A separator cutting method comprising:
conveying a continuous body of separators for batteries; applying tension to at least a portion of the continuous body in a conveyance direction of the continuous body; and irradiating by a laser irradiation unit the portion of the continuous body onto which the tension has been applied with a laser beam so as to divide the continuous body into a plurality of separators, wherein the conveying is performed by a conveyance unit that includes a plurality of holding heads that hold the continuous body and a drum section on which the plurality of holding heads are arranged and which rotates to advance each holding head toward a cutting position facing the laser irradiation unit, and wherein the plurality of holding heads arranged at intervals advance toward the cutting position while holding the continuous body, and wherein the applying of tension includes causing the holding head that has reached the cutting position to pass through the cutting position while an acceleration greater than an acceleration of subsequent holding heads, thereby widening the interval between two holding heads arranged with the cutting position therebetween to be larger than the interval between two holding heads arranged in a region other than the cutting position, and applying tension to a portion of the continuous body in a conveyed state that extends to the cutting position.

2 . A separator cutting device comprising:
a conveyance unit that conveys a continuous body of separators for batteries; a tension applying mechanism that applies tension to at least a portion of the continuous body in a conveyance direction of the continuous body; and a laser irradiation unit that irradiates the portion of the continuous body onto which the tension has been applied by the tension applying mechanism with a laser beam so as to divide the continuous body into a plurality of separators, wherein the conveyance unit has a plurality of holding heads that hold the continuous body and a drum section on which the plurality of holding heads are arranged and which rotates to advance each holding head toward a cutting position facing the laser irradiation unit, and wherein the tension applying mechanism applies tension to the continuous body by widening an interval between two adjacent holding heads, wherein the plurality of holding heads arranged at intervals advance toward the cutting position while holding the continuous body, and wherein the tension applying mechanism causes the holding head that has reached the cutting position to pass through the cutting position with an acceleration greater than an acceleration of subsequent holding heads, thereby widening the interval between two holding heads arranged with the cutting position therebetween to be larger than the interval between two holding heads arranged in a region other than the cutting position, and applying tension to a portion of the continuous body in a conveyed state that extends to the cutting position.

3 . The separator cutting device according to claim 2 , wherein
the tension applying mechanism has a plurality of motors that move each holding head independently of a movement caused by the rotation of the drum section and a control unit that controls motors, and the control unit controls the motors to widen the interval between the two adjacent holding heads.

Assignees

• Panasonic Holdings Corp

Inventors

• Abe Ryuta
• MASADA Tatsuya

Classifications

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• H01M10/0404

  Machines for assembling batteries · CPC title

• Y02P70/50

  Manufacturing or production processes characterised by the final manufactured product · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title

• H01M50/406 Primary

  Moulding; Embossing; Cutting · CPC title