Integrated current balancing in coupled transformers

Patent metadata

Field	Value
Publication number	US-12580487-B2
Application number	US-202217664758-A
Country	US
Kind code	B2
Filing date	May 24, 2022
Priority date	May 24, 2022
Publication date	Mar 17, 2026
Grant date	Mar 17, 2026

Abstract

A voltage transformer comprises a multi-limb transformer core having a central limb, a first outer limb, and a second outer limb. The voltage transformer also comprises a first primary winding wound about the central limb, a second primary winding wound about the central limb, a first secondary winding wound about the central limb, and a second secondary winding wound about the central limb. A first balance winding is wound about the first outer limb and coupled in series with the first primary winding, and a second balance winding is wound about the second outer limb and coupled in series with the second primary winding. The first and second balance windings are coupleable together via mutual inductance in response to first and second currents flowing therethrough.

First claim

The invention claimed is:

1 . A voltage transformer comprising:
a multi-limb transformer core comprising:
a central limb;
a first outer limb; and
a second outer limb;
a first primary winding wound about the central limb; a second primary winding wound about the central limb; a first secondary winding wound about the central limb; a second secondary winding wound about the central limb; a first balance winding wound about the first outer limb and coupled in series with the first primary winding; and a second balance winding wound about the second outer limb and coupled in series with the second primary winding; wherein the first and second balance windings are coupleable together via mutual inductance in response to first and second currents flowing therethrough; wherein the first outer limb is absent any other coil wound thereabout; and wherein the second outer limb is absent any other coil wound thereabout.

2 . The voltage transformer of claim 1 , wherein the multi-limb transformer core comprises:
a first member comprising a central limb portion, a first outer limb portion, and a second outer limb portion; and a second member abutting the first member and comprising a central limb portion, a first outer limb portion, and a second outer limb portion.

3 . The voltage transformer of claim 2 , wherein the first secondary winding is wound about the central limb portion of the first member; and
wherein the second secondary winding is wound about the central limb portion of the second member.

4 . The voltage transformer of claim 3 , wherein the first balance winding is wound about the first outer limb portion of the first member and the first outer limb portion of the second member; and
wherein the second balance winding is wound about the second outer limb portion of the first member and the second outer limb portion of the second member.

5 . The voltage transformer of claim 3 , wherein the first primary winding is wound about the central limb portion of the first member; and
wherein the second primary winding is wound about the central limb portion of the second member.

6 . The voltage transformer of claim 5 , wherein the first primary winding and the first secondary winding are wound about the central limb portion of the first member; and
wherein the second primary winding and the second secondary winding are wound about the central limb portion of the second member.

7 . The voltage transformer of claim 6 , wherein an air gap separates the central limb portion of the first member from the central limb portion of the second member.

8 . The voltage transformer of claim 7 , wherein the first outer limb portion of the first member abuts the first outer limb portion of the second member without an air gap; and
wherein the second outer limb portion of the first member abuts the second outer limb portion of the second member without an air gap.

9 . The voltage transformer of claim 8 , wherein the first balance winding is wound about the first outer limb portion of the first member and the first outer limb portion of the second member; and
wherein the second balance winding is wound about the second outer limb portion of the first member and the second outer limb portion of the second member.

10 . The voltage transformer of claim 2 , wherein the first primary winding and the second primary winding are wound about the central limb portion of the first member and are wound about the central limb portion of the second member.

11 . A power supply comprising:
a transformer comprising:
a core comprising a central limb and a pair of outer limbs;
a pair of primary windings wound about the central limb;
a pair of secondary windings wound about the central limb;
a first balance winding wound about a first outer limb of the pair of outer limbs and coupled in series with a first primary winding of the pair of primary windings via a first current flow path; and
a second balance winding wound about a second outer limb of the pair of outer limbs and coupled in series with a second primary winding of the pair of primary windings via a second current flow path;
first and second voltage converters, each comprising:
a voltage input configured to receive a distinct input voltage;
a plurality of switches coupled between the voltage input and the transformer;
wherein at least one switch of the plurality of switches of the first voltage converter is coupled with the first primary winding via the first current flow path; and
wherein at least one switch of the plurality of switches of the second voltage converter is coupled with the second primary winding via a second current flow path;
wherein the first balance winding is inductively coupled with the second balance winding via mutual inductance in response to first and second currents flowing through the first and second current flow paths; wherein the first outer limb is absent any other coil wound thereabout; and wherein the second outer limb is absent any other coil wound thereabout.

12 . The power supply of claim 11 , wherein:
the first current flowing along the first current flow path during a positive voltage power delivery operation is configured to:
generate a first magnetic flux in a first direction through the central limb; and
generate a second magnetic flux in a second direction through the first outer limb;
the second current flowing along the second current flow path during the positive voltage power delivery operation is configured to:
generate a third magnetic flux in a third direction through the central limb; and
generate a fourth magnetic flux in a fourth direction through the second outer limb.

13 . The power supply of claim 12 , wherein the first and third directions are in a same direction; and
wherein the second and fourth directions are in a direction opposite to the direction of the first and third directions.

14 . The power supply of claim 12 , wherein the first, second, third, and fourth directions are in a same direction.

15 . The power supply of claim 12 , wherein the second magnetic flux is in a flux-opposing relationship with the fourth magnetic flux.

16 . The power supply of claim 15 , wherein the first magnetic flux is in a flux-aiding relationship with the second magnetic flux; and
wherein the third magnetic flux is in a flux-aiding relationship with the fourth magnetic flux.

17 . The power supply of claim 15 wherein the first magnetic flux is in a flux-opposing relationship with the second magnetic flux; and
wherein the third magnetic flux is in a flux-opposing relationship with the fourth magnetic flux.

18 . The power supply of claim 11 , wherein the core comprises:
a first member comprising a central limb portion, a first outer limb portion, and a second outer limb portion; and a second member abutting the first member and comprising a central limb portion, a first outer limb portion, and a second outer limb portion; and wherein an air gap separates the central limb portion of the first member from the central limb portion of the second member.

19 . The power supply of claim 18 , wherein the first outer limb portion of the first member abuts the first outer limb portion of the second member without an air gap;
wherein the second outer limb portion of the first member abuts the second outer limb portion of the second member without an air gap; wherein the first balance winding is wound about the first outer limb portion of the first member and the first outer li

Assignees

• Astec Int Ltd
• Aes Global Holdings Pte Ltd

Inventors

• Sigamani James
• Fauni Jonathan Ross B
• Libby Rochie Sedillo

Classifications

• H01F27/24

  Magnetic cores · CPC title

• H01F27/306 Primary

  Fastening or mounting coils or windings on core, casing or other support · CPC title

• H02M1/0048

  Circuits or arrangements for reducing losses (using snubbers H02M1/34) · CPC title

• H01F3/14

  Constrictions; Gaps, e.g. air-gaps (in magnetic shunt paths H01F3/12) · CPC title

• H02M3/01

  Resonant DC/DC converters · CPC title