Electric drive system, powertrain, and electric vehicle

Patent metadata

Field	Value
Publication number	US-2023147551-A1
Application number	US-202318149261-A
Country	US
Kind code	A1
Filing date	Jan 3, 2023
Priority date	Oct 21, 2020
Publication date	May 11, 2023
Grant date	—

Abstract

An electric drive system is connected to a power battery pack to drive a motor, the motor includes an exciting winding, and the electric drive system includes a bus, a three-level inverter circuit, an electric excitation circuit, and a controller. The bus includes a positive bus and a negative bus. The three-level inverter circuit includes a first bus capacitor and a second bus capacitor. The first bus capacitor is connected between the positive bus and a bus midpoint, and the second bus capacitor is connected between the negative bus and the bus midpoint. A first input terminal of the electric excitation circuit is connected in parallel to the first bus capacitor, a second input terminal of the electric excitation circuit is connected in parallel to the second bus capacitor, and an output terminal of the electric excitation circuit is connected to the exciting winding of the motor.

First claim

What is claimed is:

1 . An electric drive system, configured to connect to a power battery pack to drive a motor, wherein the motor comprises an exciting winding, and the electric drive system comprises:
a bus comprising a positive bus and a negative bus; a three-level inverter circuit comprising a first bus capacitor and a second bus capacitor, wherein the first bus capacitor is connected between the positive bus and a bus midpoint, and the second bus capacitor is connected between the negative bus and the bus midpoint; an electric excitation circuit comprising a first input terminal, a second input terminal, and an output terminal, wherein the first input terminal of the electric excitation circuit is connected in parallel to the first bus capacitor, the second input terminal of the electric excitation circuit is connected in parallel to the second bus capacitor, and the output terminal of the electric excitation circuit is connected to the exciting winding; and a controller, wherein the controller is configured to control a working state of the electric excitation circuit to balance an electric potential of the bus midpoint.

2 . The electric drive system according to claim 1 , wherein the electric excitation circuit further comprises a first excitation circuit and a second excitation circuit;
an input terminal of the first excitation circuit is the first input terminal of the electric excitation circuit; and an input terminal of the second excitation circuit is the second input terminal of the electric excitation circuit.

3 . The electric drive system according to claim 2 , wherein an output terminal of the first excitation circuit is connected in parallel to an output terminal of the second excitation circuit, and then the two output terminals are connected to the output terminal of the electric excitation circuit; and
the controller is further configured to control working states of the first excitation circuit and the second excitation circuit based on an excitation current needed by the exciting winding and at least one of voltage sampling values of the buses and an output current sampling value of the three-level inverter circuit.

4 . The electric drive system according to claim 3 , wherein the controller is further configured to adjust switching frequencies of control signals of the first excitation circuit and the second excitation circuit to adjust output currents of the first excitation circuit and the second excitation circuit; a value of the output current of the first excitation circuit is positively correlated with the positive bus and an offset amplitude of the electric potential of the bus midpoint; and a value of the output current of the second excitation circuit is positively correlated with the negative bus and the offset amplitude of the electric potential of the bus midpoint.

5 . The electric drive system according to claim 3 , wherein the first excitation circuit comprises a first LLC resonant conversion circuit and a first rectifier circuit, and the second excitation circuit comprises a second LLC resonant conversion circuit and a second rectifier circuit;
an input terminal of the first LLC resonant conversion circuit is the input terminal of the first excitation circuit, an output terminal of the first LLC resonant conversion circuit is connected to an input terminal of the first rectifier circuit, and an output terminal of the first rectifier circuit is the output terminal of the first excitation circuit; an input terminal of the second LLC resonant conversion circuit is the input terminal of the second excitation circuit, an output terminal of the second LLC resonant conversion circuit is connected to an input terminal of the second rectifier circuit, and an output terminal of the second rectifier circuit is the output terminal of the second excitation circuit; and the controller is further configured to control working states of the first LLC resonant conversion circuit and the second LLC resonant conversion circuit.

6 . The electric drive system according to claim 5 , wherein the first rectifier circuit and the second rectifier circuit comprise controllable switching transistors, and the controller is further configured to control working states of the controllable switching transistors to adjust output currents of the first rectifier circuit and the second rectifier circuit.

7 . The electric drive system according to claim 2 , wherein the electric excitation circuit further comprises a third rectifier circuit, the first excitation circuit comprises a first LLC resonant conversion circuit, and the second excitation circuit comprises a second LLC resonant conversion circuit;
primary-side windings of the first LLC resonant conversion circuit and the second LLC resonant conversion circuit have a same dotted terminal and a same quantity of coil turns and share a magnetic core of one transformer, and a secondary-side winding of the transformer is connected to the third rectifier circuit; resonance frequencies of the first LLC resonant conversion circuit and the second LLC resonant conversion circuit are equal; and an output terminal of the third rectifier circuit is the output terminal of the electric excitation circuit.

8 . The electric drive system according to claim 7 , wherein the controller is further configured to control working states of the first LLC resonant conversion circuit and the second LLC resonant conversion circuit based on a same control signal.

9 . The electric drive system according to claim 8 , wherein the controller is further configured to adjust a switching frequency of the control signal based on an excitation current needed by the exciting winding.

10 . The electric drive system according to claim 7 , wherein the third rectifier circuit comprises controllable switching transistors, and the controller is further configured to control working states of the controllable switching transistors to adjust an output current of the third rectifier circuit.

11 . The electric drive system according to claim 1 , wherein the controller is further configured to control a working state of the three-level inverter circuit.

12 . An electric excitation circuit, comprising: a first input terminal, a second input terminal, a third input terminal, an output terminal, and a control terminal;
the first input terminal is connected to a positive bus of an electric drive system, the second input terminal is connected to a bus midpoint, and the third input terminal is connected to a negative bus of the electric drive system; the output terminal is configured to connect to an exciting winding of a motor, and is configured to output an excitation current to the exciting winding; the control terminal is further configured to receive a control signal; and the electric excitation circuit is configured to balance an electric potential of the bus midpoint under the control of the control signal.

13 . The electric excitation circuit according to claim 12 , further comprising a first excitation circuit and a second excitation circuit;
a first port of an input terminal of the first excitation circuit is the first input terminal, and a second port of the input terminal of the first excitation circuit is the second input terminal; and a first port of an input terminal of the second excitation circuit is the third input terminal, and the second port of the input terminal of the first excitation circuit is the second input terminal.

14 . The electric excitation circuit according to claim 13 , wherein an output terminal of the first excitation circuit is connected in parallel to an o

Assignees

• Huawei Digital Power Tech Co Ltd

Inventors

• Chen Yue
• Zhang Xueliang
• Feng Ningbo

Classifications

• H02M1/0043

  Converters switched with a phase shift, i.e. interleaved (non-isolated DC/DC converters H02M3/1586) · CPC title

• H02M7/53876

  based on synthesising a desired voltage vector via the selection of appropriate fundamental voltage vectors, and corresponding dwelling times · CPC title

• H02M1/14

  Arrangements for reducing ripples from DC input or output · CPC title

• H02M3/33573

  Full-bridge at primary side of an isolation transformer · CPC title

• H02M1/0058

  by employing soft switching techniques, i.e. commutation of transistors when applied voltage is zero or when current flow is zero (using an auxiliary actively switched resonant commutation circuit connected to an intermediate DC voltage or between two push-pull branches of an inverter bridge H02M7/4811; in resonant inverters H02M7/4815; in inverters operating from a resonant DC source H02M7/4826) · CPC title