Actively cooled pillow

Patent metadata

Field	Value
Publication number	US-12569083-B2
Application number	US-202318171488-A
Country	US
Kind code	B2
Filing date	Feb 20, 2023
Priority date	Feb 20, 2023
Publication date	Mar 10, 2026
Grant date	Mar 10, 2026

Abstract

A pillow uses a fan assembly in the pillow to cool the sleeping surface of the pillow. The fan assembly uses two fans to move ambient air through a middle layer of reticulated foam and then through air passages extending through at least one layer of foam. A bottom piece of foam is either semi-permeable or impermeable to airflow so that most, if not all, of the air moved by the fans exits the top of the pillow to cool the pillow. A chargeable power source powers the fans via a circuit board which may have an LED light to indicate the status of the power source.

First claim

What is claimed is:

1 . An actively cooled pillow comprising:
a lower foam piece; an upper foam piece with air passages extending through the upper foam piece; a middle piece of reticulated foam between the upper and lower foam pieces, a fan assembly comprising a power source, multiple fans positioned at a front side of the middle piece of reticulated foam between the upper foam piece and the lower foam piece, and a circuit board housing in which is located a circuit board wired to each of the fans, the fan assembly further comprising a fan control and a USB charging port; wherein upon activation of the fans via the fan control, the fans move ambient air through the middle piece of reticulated foam and the air passages of the upper foam piece transferring heat away from the pillow.

2 . The pillow of claim 1 , wherein the lower foam piece is made of foam impermeable to airflow.

3 . The pillow of claim 1 , wherein the lower foam piece is made of foam semi-permeable to airflow.

4 . The pillow of claim 1 , wherein the fan control is a rotary fan control, and the middle piece of reticulated foam includes two recesses that extend into the front side of the middle piece of reticulated foam on opposite sides of a middle portion of the front side of the middle piece of reticulated foam.

5 . The pillow of claim 1 , wherein the fan assembly further comprises a LED light to indicate when the power source is charging.

6 . The pillow of claim 1 , wherein the power source is a battery.

7 . The pillow of claim 6 , wherein the battery is a pouch battery.

8 . An actively cooled pillow comprising:
a lower foam piece having air passages extending through the lower foam piece; an upper foam piece with air passages extending through the upper foam piece; a middle piece of foam between the upper and lower foam pieces, a fan assembly comprising a power source, two fans and a circuit board wired to each of the fans, the fan assembly further comprising a fan control with on/off capability and a charging port secured to a circuit board housing, wherein the two fans are positioned at a front side of the middle piece of foam between the upper foam piece and the lower foam piece; wherein upon activation of the fans via a rotary fan control, the fans move ambient air through the air passages of the upper foam piece transferring heat away from the pillow.

9 . The pillow of claim 8 , wherein the lower foam piece is made of foam impermeable to airflow, and the air passages through the lower foam piece are positioned at four corners of the lower foam piece and separated from a middle section of the lower foam piece.

10 . The pillow of claim 8 , wherein the lower foam piece is semi-permeable to airflow.

11 . The pillow of claim 8 , wherein the middle piece of foam is reticulated foam.

12 . The pillow of claim 8 , wherein the fan assembly further comprises a LED light to indicate when the power source is charged.

13 . The pillow of claim 8 , wherein the power source is a battery.

14 . The pillow of claim 13 , wherein the battery is a pouch battery.

15 . A method of cooling a pillow comprising:
providing a pillow comprising a lower foam piece; an upper foam piece with air passages extending through the upper foam piece and a middle piece of reticulated foam between the upper and lower foam pieces; rotating a fan control to turn on two fans on a front side of the middle piece of reticulated foam between the upper foam piece and the lower foam piece of the pillow to pull ambient air through the fans, through the middle piece of reticulated foam and then through the air passages extending through the upper foam piece of the pillow.

16 . The method of claim 15 , wherein the fan control controls a speed of the fans.

17 . The method of claim 15 , wherein the two fans are wired to a circuit board powered by a pouch battery.

18 . The method of claim 17 , wherein the pouch battery is powered by a USB cable.

19 . The method of claim 17 , wherein a battery harness connects the pouch battery to the circuit board.

20 . The method of claim 15 , wherein an LED display shows whether a battery is charged.

Assignees

• Sleep Number Corp

Inventors

• Thompson Seth
• Wilson Charles
• Mcknight Matthew D
• Wells Sydney

Classifications

• A47G9/1045

  shaped as, combined with, or convertible into other articles, e.g. dolls, sound equipments, bags or the like · CPC title

• A47G9/1036 Primary

  with cooling or heating means · CPC title