Air system for a bed

Patent metadata

Field	Value
Publication number	US-10772438-B2
Application number	US-201715684503-A
Country	US
Kind code	B2
Filing date	Aug 23, 2017
Priority date	Aug 23, 2017
Publication date	Sep 15, 2020
Grant date	Sep 15, 2020

Abstract

An air system for a bed can include a layer assembly having a head end, a foot end, and first and second sides, with a head portion near the head end, a foot portion near the foot end, and a middle portion between the head portion and the foot portion, the layer assembly. The layer assembly can have a spacer layer comprising spacer material configured to allow for air flow through the spacer material and a cover comprising a cover top layer and a cover bottom layer. The air system can have a distribution manifold that is substantially fan-shaped with a plurality of ribs defining channels and/or is positioned above the cover bottom layer and under the spacer layer. The air system can have first and second flaps with first and second retention features extending from the head and foot ends of the air layer.

First claim

What is claimed is:

1. An air system for a bed, comprising:
a layer assembly having a head end, a foot end, and first and second sides, wherein the layer assembly has a head portion near the head end, a foot portion near the foot end, and a middle portion between the head portion and the foot portion, the layer assembly having:
a spacer layer comprising spacer material configured to allow for air flow through the spacer material;
a lower spacer material strip positioned at the middle portion of the layer assembly under the spacer layer; and
a cover comprising a cover top layer and a cover bottom layer, wherein the cover substantially encloses the spacer layer with the cover top layer above the spacer layer and the cover bottom layer below the spacer layer; and

a distribution manifold extending through a portion of the cover, wherein the distribution manifold is positioned above the cover bottom layer and under the spacer layer so as to flow air from the distribution manifold to a space under the spacer layer, from the space under the spacer layer into the spacer layer, and from the spacer layer out through the cover top layer, wherein an edge of the lower spacer material strip is aligned with an outlet of the distribution manifold, and wherein the distribution manifold has a first height that is thicker than a second height of the lower spacer material strip such that some air that exits from the distribution manifold flows under the lower spacer material strip and some air that exits from the distribution manifold flows into the edge of the lower spacer material strip, and wherein the distribution manifold has a first width that is wider than a second width of the lower spacer material strip such that some air that exits from the distribution manifold flow to the sides of the lower spacer material strip into spaces that are under the spacer layer and to sides of the lower spacer material strip in both head and foot directions.

2. The air system of claim 1 and further comprising:
a first flap extending from the head end and having a first retention feature; and
a second flap extending from the foot end and having a second retention feature,
wherein the air system is sized and configured such that when the layer assembly is positioned on a mattress the first and second flaps are each sized and configured to wrap around opposite ends of the mattress and tuck under the mattress with the first and second retention features being positioned under the mattress to at least partially retain the layer assembly on the mattress.

3. The air system of claim 2 , wherein the layer assembly is configured to be positioned on a two-person mattress and sized to cover about half of a top surface of the mattress, and wherein the first and second flaps are suitable for retaining the layer assembly on the two-person mattress.

4. The air system of claim 2 , wherein the distribution manifold is connected to the layer assembly proximate the first side, the air system further comprising:
one or more connectors connected to the layer assembly proximate the second side, wherein the one or more connectors are configured to connect the second side of the layer assembly to a side of a second layer assembly.

5. The air system of claim 1 , wherein the distribution manifold is connected to the layer assembly proximate the first side, the air system further comprising:
a plurality of buttons connected to the layer assembly proximate the second side and positioned at least partially under the layer assembly; and
a plurality of loops positioned proximate the second side of the layer assembly,
wherein the plurality of loops are positioned with respect to the plurality of buttons such that the plurality of loops can connect to buttons of a second layer assembly that is configured similar to the layer assembly and the plurality of buttons can connect to loops of the second layer assembly so as to interconnect the layer assembly with the second layer assembly.

6. A bed system, comprising:
an adjustable foundation;
a mattress positioned on the adjustable foundation;
the air system of claim 1 , wherein the layer assembly is positioned on top of the mattress on a first side of the mattress with the second side of the layer assembly substantially aligned with a middle of the mattress, wherein the distribution manifold is connected to the layer assembly at the first side of the layer assembly proximate a side of the mattress such that the distribution manifold hangs down along at least a portion of the side of the mattress.

7. The bed system of claim 6 , wherein the air system further comprises:
a first flap extending from the head end and having a first retention feature positioned under the mattress;
a second flap extending from the foot end and having a second retention feature positioned under the mattress;
an air engine configured to deliver air; and
a hose assembly connecting the air engine to the layer assembly via the distribution manifold,
wherein the bed system further comprises:
a fitted mattress cover that at least partially covers the mattress, the layer assembly, the first flap, the second flap, and the distribution manifold, wherein the layer assembly, the first flap, the second flap, and the distribution manifold are positioned between the fitted mattress cover and the mattress, wherein the fitted mattress cover coverts head, foot, left, and right sides of the mattress.

8. The air system of claim 1 , and further comprising means for delivering air to the layer assembly.

9. The air system of claim 1 , and further comprising means for connecting the layer assembly to a bed.

10. The air system of claim 1 , and further comprising means for defining flow paths through the layer assembly.

11. The air system of claim 1 , wherein the distribution manifold comprises a vertically-extending portion and a horizontally extending portion connected to the vertically-extending portion at a top of the vertically-extending portion, wherein the vertically-extending portion defines a flow path with a larger cross-sectional area at the top of the vertically-extending portion than at a bottom of the vertically-extending portion, and wherein the horizontally-extending portion includes a plurality of walls aligned at different angles that define a plurality of channels between the plurality of walls and that are configured to deliver air received from the vertically-extending portion of the distribution manifold out into the layer assembly at different angles as defined by the plurality of walls.

12. The air system of claim 1 , wherein the distribution manifold is positioned in the middle portion of the layer assembly at the first side of the layer assembly, and wherein the distribution manifold is aligned with the lower spacer material such that at least part of the air blown out of the distribution manifold is blown into the lower spacer material.

13. The air system of claim 1 , wherein the lower spacer material is an elongated strip extending from a first lower spacer end proximate the distribution manifold to a second lower spacer end proximate the second side of the layer assembly, wherein the spacer layer extends substantially from the head end to the foot end and from the first side to the second side of the layer assembly, and wherein the lower spacer material is configured to receive air from the distribution manifold and allow air flow through the lower spacer material such that some air flows from the lower spacer material into the spacer layer proximate the second side of the layer assembly, some air flows from the lower spacer material into the spacer layer proximate the first s

Assignees

• Sleep Number Corp

Inventors

• Griffith Matthew
• Negus Natalie
• Rose Eric
• Karschnik Kody Lee

Classifications

• A47C27/06

  Spring inlays or spring units therefor · CPC title

• A47C27/18

  in combination with inflatable bodies · CPC title

• A47C21/044 Primary

  with active means, e.g. by using air blowers or liquid pumps · CPC title

• A47C21/048

  for heating · CPC title

• A47C20/04

  with adjustable inclination (A47C20/08 takes precedence) · CPC title