Method and apparatus for predicting temperature of heat sink, and method for measuring junction temperature of power module using thereof

Patent metadata

Field	Value
Publication number	US-12560494-B2
Application number	US-202318102273-A
Country	US
Kind code	B2
Filing date	Jan 27, 2023
Priority date	Oct 26, 2022
Publication date	Feb 24, 2026
Grant date	Feb 24, 2026

Abstract

A method for predicting a temperature of a heat sink for cooling a power module including at least one switching element and a Negative Temperature Coefficient of Resistance (NTC) sensor is provided. The method for predicting a temperature of a heat sink includes: estimating a temperature variation of the NTC sensor using a power loss of the power module based on a power loss occurring in the at least one switching element according to driving of the power module and a thermal resistance of the power module; obtaining a temperature of the power module detected by the NTC sensor; and predicting the temperature of the heat sink from a difference between the temperature of the power module and the temperature variation of the NTC sensor.

First claim

What is claimed is:

1 . A method for predicting a temperature of a heat sink located under a substrate on which a power module including at least one semiconductor switching element and a Negative Temperature Coefficient of Resistance (NTC) sensor is attached, the method comprising:
calculating, by an NTC temperature variation calculator of an apparatus for predicting the temperature of the heat sink, a thermal resistance of the power module using parasitic diode voltages of the at least one semiconductor switching element measured while applying a voltage set to a gate electrode of the at least one semiconductor switching element and increasing a coolant temperature;
calculating, by the NTC temperature variation calculator, a thermal resistance of the NTC sensor using the thermal resistance of the power module; estimating, by the NTC temperature variation calculator, a temperature variation of the NTC sensor using a power loss of the power module based on a power loss occurring in the at least one semiconductor switching element according to driving of the power module and the thermal resistance of the NTC sensor, and a thermal resistance compensation value of the NTC sensor;
predicting, by a heatsink temperature calculator of the apparatus, the temperature of the heat sink from a difference between a temperature of the power module detected by the NTC sensor and the temperature variation of the NTC sensor.

2 . The method of claim 1 , wherein the estimating the temperature variation of the NTC sensor further includes:
selecting, from among a plurality of thermal resistance compensation values for a plurality of coolant LPMs, the thermal resistance compensation value of the NTC sensor according to a Liter Per Minute (LPM) of a coolant applied to the power module.

3 . The method of claim 1 , wherein the estimating the temperature variation of the NTC sensor includes:
determining a first value by applying the thermal resistance compensation value to a second value obtained by multiplying the power loss of the power module and the thermal resistance of the NTC sensor; and determining the temperature variation of the NTC sensor by applying a thermal impedance of the NTC sensor to the first value.

4 . The method of claim 1 , wherein the calculating the thermal resistance of the NTC sensor includes:
determining the thermal resistance of the NTC sensor by applying a temperature reflection rate to the thermal resistance of the power module, wherein the temperature reflection rate depends on a ratio between the temperature variation of the NTC sensor and a junction temperature variation of the power module, measured after heating of the at least one semiconductor switching element while a temperature of a coolant is fixed.

5 . The method of claim 1 , wherein the predicting the temperature of the heat sink includes:
determining the temperature of the heat sink by applying an impedance of a coolant in the heat sink to the difference between the temperature of the power module and the temperature variation of the NTC sensor.

6 . An apparatus of predicting a temperature of a heat sink for cooling a power module including at least one semiconductor switching element and a Negative Temperature Coefficient of Resistance (NTC) sensor, the apparatus comprising:
an NTC temperature variation calculator that is configured to calculate a thermal resistance of the power module using parasitic diode voltages of the at least one semiconductor switching element measured while applying a voltage set to a gate electrode of the at least one semiconductor switching element and increasing a coolant temperature, calculate a thermal resistance of the NTC sensor using the thermal resistance of the power module, select, from among a plurality of thermal resistance compensation values for a plurality of coolant LPMs, a thermal resistance compensation value corresponding to a coolant LPM applied to the power module, and estimate a temperature variation of the NTC sensor using a power loss of the power module based on a power loss occurring in the at least one semiconductor switching element according to driving of the power module and a thermal resistance of the NTC sensor, and the selected thermal resistance compensation value; an NTC temperature obtainer that is configured to obtain a temperature of the power module detected by the NTC sensor; and a heatsink temperature calculator that is configured to predict the temperature of the heat sink from a difference between the temperature of the power module and the temperature variation of the NTC sensor.

7 . The apparatus of claim 6 , wherein the NTC temperature variation calculator is configured to determine a first value by applying the thermal resistance compensation value to a second value obtained by multiplying the power loss of the power module and the thermal resistance of the NTC sensor, and to determine the temperature variation of the NTC sensor by applying a thermal impedance of the NTC sensor to the first value.

8 . The apparatus of claim 6 ,
wherein the NTC temperature variation calculator is configured to determine the thermal resistance of the NTC sensor by applying a temperature reflection rate to the thermal resistance of the power module, and wherein the temperature reflection rate depends on a ratio between the temperature variation of the NTC sensor and a junction temperature variation of the power module, measured after heating of the at least one semiconductor switching element while a temperature of the coolant is fixed.

9 . The apparatus of claim 6 , wherein the heatsink temperature calculator is configured to determine the temperature of the heat sink by applying an impedance of a coolant in the heat sink to the difference between the temperature of the power module and the temperature variation of the NTC sensor.

10 . A method for measuring a junction temperature of a power module including at least one semiconductor switching element and a Negative Temperature Coefficient of Resistance (NTC) sensor in an apparatus of measuring a junction temperature of a power module, the method comprising:
estimating, by a heat sink temperature predictor of the apparatus, a temperature of a heat sink using a temperature of the power module detected by the NTC sensor and a temperature variation of the NTC sensor; determining, by a power module temperature variation calculator of the apparatus, a variation of the junction temperature of the power module using a thermal model of the power module; and determining, by a junction temperature calculator of the apparatus, the junction temperature of the power module using the temperature of the heat sink and the variation of the junction temperature of the power module, wherein the estimating, by a heat sink temperature predictor of the apparatus, the temperature of the heat sink includes:
calculating a thermal resistance of the power module using parasitic diode voltages of the at least one semiconductor switching element measured while applying a voltage set to a gate electrode of the at least one semiconductor switching element and increasing a coolant temperature;
calculating a thermal resistance of the NTC sensor using the thermal resistance of the power module;
estimating a temperature variation of the NTC sensor using a power loss of the power module based on a power loss occurring in the at least one semiconductor switching element according to driving of the power module, the thermal resistance of the NTC sensor, and a thermal resistance compensation value of the NTC sensor; and
predicting the temperature of the heat sink from a difference between the temperature of the power module and the temperature vari

Assignees

• Hyundai Motor Co Ltd
• Kia Corp

Inventors

• Koh Yeongju
• Lee Seong Min
• Shin Sangcheol
• Lee Jehwan

Classifications

• G01K7/24

  in a specially-adapted circuit, e.g. bridge circuit · CPC title

• G01K2217/00

  Temperature measurement using electric or magnetic components already present in the system to be measured · CPC title

• G01K15/005

  Calibration · CPC title

• G01K7/22

  the element being a non-linear resistance, e.g. thermistor (G01K7/26 takes precedence) · CPC title

• G01K7/427

  Temperature calculation based on spatial modeling, e.g. spatial inter- or extrapolation · CPC title