Systems for generating hydrogen

Patent metadata

Field	Value
Publication number	US-12559847-B2
Application number	US-202519043394-A
Country	US
Kind code	B2
Filing date	Jan 31, 2025
Priority date	May 12, 2023
Publication date	Feb 24, 2026
Grant date	Feb 24, 2026

Abstract

A system (1) for generating hydrogen gas comprises a reaction vessel (101) containing an aqueous solution (102) and a cathode (105) and an anode (107) each positioned at least partly in the reaction vessel (101). The system (1) comprises first and second ultrasonic transducers (215-220) which emit ultrasonic waves in the direction of the cathode (105) and the anode (107) respectively. Each ultrasonic transducer (215-220) is driven by a respective transducer driver (202) to optimise the operation of the system (1) for generating hydrogen gas by sonoelectrolysis.

First claim

The invention claimed is:

1 . A system for generating hydrogen gas, the system comprising:
a reaction vessel containing an aqueous solution; a cathode positioned at least partly within the reaction vessel with a portion of the cathode having an exterior surface submersed in and in electrical contact with the aqueous solution to create an interface for a reduction reaction for reducing H + ions to produce hydrogen gas at the cathode; an anode positioned at least partly within the reaction vessel with a portion of the anode submersed in and in electrical contact with the aqueous solution to create an interface for an oxidation reaction for oxidizing OH − ions to produce oxygen gas at the anode, wherein the cathode and the anode are configured to receive power from a power source; a polymer-electrolyte membrane (PEM) positioned between the cathode and the anode to segregate the H + ions and the OH − ions in the aqueous solution to create divided areas in the reaction vessel, wherein the aqueous solution in a divided area proximate the cathode has a greater concentration of H + ions than OH − ions; a first ultrasonic transducer positioned at least partly in the reaction vessel and in the aqueous solution, the first ultrasonic transducer positioned at a predetermined distance from the cathode and oriented such that the first ultrasonic transducer emits ultrasonic waves at least partly towards the exterior surface of the cathode to agitate the aqueous solution proximate to the exterior surface of the cathode to clear any bubbles of the hydrogen gas formed at the exterior surface of the cathode to expose the exterior surface of the cathode to additional H + ions for generation of hydrogen gas; a second ultrasonic transducer positioned at least partly in the reaction vessel and in the aqueous solution, the second ultrasonic transducer positioned at a predetermined distance from the anode and oriented such that the second ultrasonic transducer emits ultrasonic waves at least partly towards the exterior surface of the anode to cause cavitation in the aqueous solution proximate to the exterior surface of the anode, wherein the cavitation weakens hydrogen bonds between water molecules of the aqueous solution to separate individual water molecules available for interaction with the anode to undergo the oxidation reaction at the anode to oxidize OH − ions and form oxygen gas at the anode; and a plurality of transducer drivers each coupled electrically to a respective one of the first ultrasonic transducer or the second ultrasonic transducer to drive the respective ultrasonic transducer with an AC drive signal to generate the ultrasonic waves; a main controller comprising a computing device having a processor and a memory for executing instructions, wherein the main controller controls the power received by the anode and the cathode, and wherein the main controller is electronically coupled to each transducer driver to control the operation of each transducer driver; a hydrogen gas collector in fluid communication with the reaction vessel to collect hydrogen gas produced within the reaction vessel; and a hydrogen gas pressure sensor which senses the pressure of hydrogen gas within the hydrogen gas collector and provides a hydrogen gas pressure signal, wherein:
the hydrogen gas pressure sensor is electrically coupled to the main controller to provide the hydrogen gas pressure signal to the main controller in a feedback loop, wherein the main controller uses the hydrogen gas pressure signal to calculate the volume and rate of hydrogen gas being produced by the system and to determine the efficiency of operation of the system, and
the hydrogen gas pressure sensor is electrically coupled to each transducer driver, wherein each transducer driver samples the hydrogen gas pressure signal at a sampling frequency and the transducer driver processes the sampled gas pressure signal to modify the drive signal in response to a change in the hydrogen gas pressure signal, wherein each transducer driver manages the efficiency of operation of the system in response to the hydrogen gas pressure signal received at the transducer driver, wherein each of the plurality of transducer drivers controls the frequency and power of the AC drive signal driving a respective one of the ultrasonic transducers to adjust the frequency and intensity of ultrasonic waves emitted by each ultrasonic transducer to control the cavitation in the aqueous solution to control the volume and rate of hydrogen gas generated by the system,
wherein the memory of the main controller stores executable instructions which, when executed by the processor, cause the main controller to coordinate the electrolysis reaction and the control of each transducer driver to manage the efficiency of operation of the system by:
1) Controlling the power received by the anode and the cathode to control the rate of electrolysis in response to the hydrogen gas pressure signal; and
2) Controlling coordinated operation of the plurality of transducer drivers in response to the hydrogen gas pressure signal, wherein each of the plurality of transducer drivers controls the frequency and power of the drive signal driving a respective one of the ultrasonic transducers to adjust the frequency and intensity of ultrasonic waves emitted by each ultrasonic transducer to control the cavitation in the aqueous solution, and wherein the transducer drivers control the ultrasonic transducers individually to emit ultrasonic waves to not reduce ultrasound wave transmission from one or more of the other ultrasonic transducers positioned around each other and around a respective one of the cathode and the anode,
to control the volume and rate of hydrogen gas generated by the system.

2 . The system of claim 1 , wherein the transducer driver drives the ultrasonic transducer at a frequency of 20 kHz to 40 KHz.

3 . The system of claim 1 , wherein each first ultrasonic transducer is positioned at a distance from the exterior surface of the cathode which equates to one wavelength of the ultrasonic waves emitted by the ultrasonic transducer.

4 . The system of claim 1 , wherein each first ultrasonic transducer is positioned at a distance from the exterior surface of the cathode which equates to a plurality of wavelengths of the ultrasonic waves emitted by the ultrasonic transducer.

5 . The system of claim 1 , wherein each second ultrasonic transducer is positioned at a distance from the exterior surface of the anode which equates to one wavelength of the ultrasonic waves emitted by the ultrasonic transducer.

6 . The system of claim 1 , wherein each second ultrasonic transducer is positioned at a distance from the exterior surface of the anode which equates to a plurality of wavelengths of the ultrasonic waves emitted by the ultrasonic transducer.

7 . The system of claim 1 , wherein each first ultrasonic transducer is oriented to emit ultrasonic waves in a direction that is transverse to a longitudinal length of the cathode.

8 . The system of claim 1 , wherein each second ultrasonic transducer is oriented to emit ultrasonic waves in a direction that is transverse to a longitudinal length of the anode.

9 . The system of claim 1 , wherein the system comprises:
an oxygen gas collector positioned at least partly within the reaction vessel to collect oxygen gas produced within the reaction vessel; and an oxygen gas pressure sensor which senses the pressure of oxygen gas within the oxygen gas collector, the oxygen gas pressure sensor being electrically coupled to the main controller to provide an oxygen gas pressure signal to the main controller in a feedback loop.

10 . A system for generating hydrogen ga

Assignees

• Shaheen Innovations Holding Ltd

Inventors

• Alshaiba Saleh Ghannam Almazrouei Mohammed
• Bhatti Sajid
• Charaf Eddine Chehayeb Daniel

Classifications

• B06B2201/55

  Piezoelectric transducer · CPC title

• B06B1/0215

  for generating pulses, e.g. bursts of oscillations, envelopes · CPC title

• C25B15/023

  Measuring, analysing or testing during electrolytic production · CPC title

• C25B13/08

  based on organic materials · CPC title

• C25B15/029

  Concentration · CPC title