Method for producing pulp fibers to be saccharified

Patent metadata

Field	Value
Publication number	US-11299851-B2
Application number	US-201716771746-A
Country	US
Kind code	B2
Filing date	Dec 20, 2017
Priority date	Dec 20, 2017
Publication date	Apr 12, 2022
Grant date	Apr 12, 2022

Abstract

Provided is a method for producing pulp fibers to be saccharified, whereby it becomes possible to reduce the amount of a highly water-absorbable polymer and therefore increase the collection efficiency in the production of a saccharified solution when pulp fibers for a saccharified liquid is produced from a dirty absorbent article. The method is a method for producing pulp fibers to be saccharified, from pulp fibers in a dirty absorbent article. The method includes: a solid-liquid separation step (S18) of crushing up a highly water-absorbable polymer while separating an inactivated aqueous solution containing pulp fibers and the highly water-absorbable polymer both separated from a dirty absorbent article into a solid material (98) containing the pulp fibers and the highly water-absorbable polymer and a liquid material (E) containing the highly water-absorbable polymer and the inactivated aqueous solution; and a removal step (S21) of washing away the remaining highly water-absorbable polymer by washing the separated solid pulp fibers in a solution or another means to produce pulp fibers to be saccharified.

First claim

The invention claimed is:

1. A method of manufacturing pulp fibers for saccharification from pulp fibers of used absorbent articles, comprising:
a first solid-liquid separation process that receives a first inactivation aqueous solution which includes the pulp fibers and superabsorbent polymers which are separated from the used absorbent articles and outputs a mixed solution which includes the pulp fibers and the superabsorbent polymers that could not be removed from the pulp fibers, and a second inactivation aqueous solution, containing superabsorbent polymers,
a second solid-liquid separation process that receives the mixed solution from the first solid-liquid separation process and outputs a third inactivation solution containing superabsorbent polymers and a solid matter which includes pulp fibers and superabsorbent polymers that have been squashed, and removing the squashed superabsorbent polymers from the solid matter by delivering the solid matter to a pre-treatment device that washes the solid matter with a liquid that includes an oxidizing agent to oxidatively decompose the superabsorbent polymers which remain in the pulp fibers and change them into organic matters with low molecular weights which are soluble in the liquid thereby reducing the viscosity of the pulp fibers before delivering the pulp fibers to a treatment device which further reduces the superabsorbent polymers from the pulp fibers.

2. The method according to claim 1 , wherein the second solid-liquid separation process includes a squashing process of squashing the superabsorbent polymers which remain in the pulp fibers by treating the inactivation aqueous solution which includes the pulp fibers and the superabsorbent polymers by a pressure type dehydration method.

3. The method according to claim 1 , further comprising a process of separating a portion of the superabsorbent polymers and the inactivation aqueous solution from the inactivation aqueous solution which includes the pulp fibers and the superabsorbent polymers before the solid-liquid separation process.

4. The method according to claim 1 , further comprising, before the first solid-liquid separation process, a process of crushing the used absorbent articles within the inactivation aqueous solution, and a process of separating the inactivation aqueous solution which includes the pulp fibers and the superabsorbent polymers from the inactivation aqueous solution which includes crushed matter obtained by the process of crushing the used absorbent articles.

5. The method according to claim 1 , wherein
the oxidizing agent is ozone.

6. The method according to claim 1 , wherein
the inactivation aqueous solution is an acidic aqueous solution.

7. The method according to claim 1 , further comprising, after the removal process, a saccharification process of manufacturing a saccharification solution by saccharifying the pulp fibers for saccharification.

Assignees

• Unicharm Corp

Inventors

• Yamaki Kouichi
• Ohashi Naoto
• Konishi Takayoshi

Classifications

• B09B3/32

  Compressing or compacting · CPC title

• B09B3/35

  Shredding, crushing or cutting · CPC title

• B09B3/70

  Chemical treatment, e.g. pH adjustment or oxidation (involving an extraction step B09B3/80) · CPC title

• D21C5/022 Primary

  Chemicals therefor · CPC title

• D21C9/153 Primary

  with ozone · CPC title