Water and energy recovery system

Patent metadata

Field	Value
Publication number	US-12552695-B2
Application number	US-202217937691-A
Country	US
Kind code	B2
Filing date	Oct 3, 2022
Priority date	Oct 4, 2021
Publication date	Feb 17, 2026
Grant date	Feb 17, 2026

Abstract

Systems and methods for wastewater treatment are described. In some embodiments, a wastewater treatment system may include a container configured to receive and store at least a portion of incoming wastewater during a digestion process that generates biogas and a biogas burner. The biogas burner may be arranged to receive and burn at least a portion of the biogas generated by the digestion process. The system may be configured to heat solids separated from the wastewater such that: (i) the solids separated from the wastewater are maintained at a temperature of at least 70° C. for at least 30 minutes; and/or (ii) a water content of the solids separated from the wastewater is less than 15% by mass.

First claim

The invention claimed is:

1 . A wastewater treatment system, the wastewater treatment system comprising:
a container configured to receive and store at least a portion of wastewater incoming to the container during a digestion process that generates biogas; a flexible biogas receptacle configured to receive and store at least a portion of the biogas generated by the digestion process; and a biogas burner, the biogas burner being arranged to receive and burn at least a portion of the biogas generated by the digestion process; wherein the flexible biogas receptacle is further configured to change in volume based on an amount of the biogas generated during the digestion process and an amount of the biogas burned by the biogas burner, and the wastewater treatment system is configured to heat, using the biogas burner, solids separated from the wastewater such that: (i) the solids separated from the wastewater are maintained at a temperature of at least 70° C. for at least 30 minutes; and/or (ii) a water content of the solids separated from the wastewater is less than 15% by mass.

2 . The wastewater treatment system of claim 1 , wherein the wastewater treatment system is configured to heat the solids from the wastewater to a temperature of at least 70° C. for at least 30 minutes.

3 . The wastewater treatment system of claim 1 , wherein the wastewater treatment system is configured to heat the solids from the wastewater such that a water content of the solids separated from the wastewater is less than 10% by mass and dried with hot gases with an air temperature greater than 80° C.

4 . The wastewater treatment system of claim 1 , wherein the wastewater is blackwater.

5 . The wastewater treatment system of claim 1 , wherein the wastewater is greywater.

6 . The wastewater treatment system of claim 1 , wherein the wastewater is a mixture of blackwater and greywater.

7 . The wastewater treatment system of claim 1 , wherein the digestion process is anaerobic digestion.

8 . The wastewater treatment system of claim 1 , wherein a water content of the solids separated from the wastewater is less than 10%, less than 5%, or less than 2% by mass after being heated by the biogas burner.

9 . The wastewater treatment system of claim 1 , wherein a chemical oxygen demand of output liquid resulting from treatment by separating and heating the solids separated from the wastewater is reduced by at least 60%, at least 75%, or at least 82% compared to the wastewater.

10 . The wastewater treatment system of claim 1 , further comprising an outlet of the container for liquids from the wastewater to be collected from the container and processed.

11 . The wastewater treatment system of claim 10 , wherein the liquids are processed through a filter, and the wastewater treatment system is configured to return suspended solids rejected by the filter to the container.

12 . The wastewater treatment system of claim 1 , wherein the wastewater treatment system is configured to heat the solids separated from the wastewater using only the biogas generated by the digestion process.

13 . The wastewater treatment system of claim 1 , wherein collecting and burning the biogas to heat the solids separated from the wastewater is energy-neutral or returns net energy.

14 . A wastewater treatment system, the wastewater treatment system comprising:
a container configured to receive and store at least a portion of wastewater incoming into the container during a digestion process that generates biogas; a biogas burner, the biogas burner being arranged to receive and burn at least a portion of the biogas generated by the digestion process; a heat treatment zone within the container; and a conveyor disposed at least partially within the container; wherein the conveyor is configured to move solids separated from the wastewater into the heat treatment zone, the heat treatment zone includes:
a first inlet configured to receive the solids from the conveyor;
a second inlet configured to receive heated air created from the biogas burner;
a first outlet configured to discharge heated solids; and
a second outlet configured to exhaust gas produced during heating; and
the wastewater treatment system is configured to heat, using the biogas burner, the solids separated from the wastewater such that: (i) the solids separated from the wastewater are maintained at a temperature of at least 70° C. for at least 30 minutes; and/or (ii) a water content of the solids separated from the wastewater is less than 15% by mass.

15 . The wastewater treatment system of claim 14 , further comprising a screen configured to separate at least a portion of the solids from the wastewater, wherein the conveyor is further configured to move the wastewater through the screen.

16 . The wastewater treatment system of claim 15 , wherein the screen has holes sized between 0.5 mm and 2 mm, and the screen is configured to separate the solids from the wastewater at a pressure differential of 1 psi or less.

17 . The wastewater treatment system of claim 14 , wherein the heat treatment zone is above a water line of the container.

18 . The wastewater treatment system of claim 14 , wherein the biogas burner comprises a blower, and the blower is configured to direct the heated air through the second inlet of the heat treatment zone.

19 . The wastewater treatment system of claim 14 , wherein the wastewater treatment system is configured to move the heated solids, via the first outlet, to a biosolids collection receptacle, and the heated solids are Class A biosolids suitable for reuse as fertilizer or disposed to a landfill.

Assignees

• Triangle Env Health Initiative Llc
• Lixil Corp

Inventors

• Rogers Tate
• Forbis-Stokes Aaron

Classifications

• Y02E50/30

  Fuel from waste, e.g. synthetic alcohol or diesel · CPC title

• C02F9/00

  Multistage treatment of water, waste water or sewage · CPC title

• C02F2303/16

  Regeneration of sorbents, filters · CPC title

• C02F11/04

  Anaerobic treatment; Production of methane by such processes · CPC title

• C02F1/4693

  electrodialysis · CPC title