Recovery of phosphorus compounds from wastewater

Patent metadata

Field	Value
Publication number	US-10633272-B2
Application number	US-201616064001-A
Country	US
Kind code	B2
Filing date	Dec 21, 2016
Priority date	Dec 21, 2015
Publication date	Apr 28, 2020
Grant date	Apr 28, 2020

Abstract

The present invention concerns a process for recovering phosphates from wastewater by adding to the wastewater at least one organic coagulant or polymer in a mechanical treatment step that leaves dissolved phosphorus in the water phase, separating a mechanical sludge from the treated wastewater, preferably by sedimentation, flotation or filtration, carrying the phosphorus-containing treated wastewater in a post-treatment step, where at least one chemical precipitant is added to precipitate the dissolved phosphate into solid phosphates, and separating the solid phosphates from the treated wastewater to recover the phosphates.

First claim

The invention claimed is:

1. A process for recovering phosphates from wastewater in industrial and municipal waste treatment plants, by
in a mechanical treatment step, adding to the wastewater at least one organic coagulant or polymer, selected from the group consisting of polyacrylamide, melamine formaldehydes, polyamine, polyDADMAC, tannins, lignin, starch, cellulose, hemicellulose, alginate, guar gum, chitin, chitosan, and cationic or anionic derivatives thereof, and any combination thereof, that leaves dissolved phosphorus, including dissolved phosphate, in the mechanically treated wastewater,
separating solids as a mechanical sludge from the mechanically treated wastewater by a physical separation step, preferably selected from the group sedimentation, flotation or filtration,
carrying the phosphate-containing treated wastewater in a post-treatment step,
adding to the phosphate-containing treated wastewater at least one chemical precipitant to precipitate the dissolved phosphate from said treated wastewater into solid phosphates, and
separating the precipitated solid phosphates from the treated wastewater to recover the phosphates and to form a final effluent,
further comprising:
prior to the post-treatment step, carrying the phosphate-containing mechanically treated wastewater via a biological treatment step, wherein a biological sludge is separated from the treated wastewater, and
anaerobically digesting at least one of the mechanical sludge and the biological sludge to release phosphate bound to sludge solids into a water phase and returning the water phase to a previous wastewater treatment step that is before the mechanical treatment.

2. The process according to claim 1 , wherein said at least one organic coagulant or polymer is selected from polyacrylamide, melamine formaldehydes, tannins, polyamine and polyDADMAC, preferably from polyacrylamide, polyamine and polyDADMAC.

3. The process according to claim 1 , wherein the dissolved phosphate is precipitated using at least one chemical precipitant selected from the group consisting of iron, aluminum, calcium and magnesium salts, to provide the solid phosphates.

4. The process according to claim 3 , wherein said at least one chemical precipitant is selected from the group consisting of calcium hydroxide, calcium oxide, calcium chloride, calcium sulphate, magnesium chloride, magnesium sulphate, magnesium oxide, magnesium hydroxide, aluminium sulphate, aluminium chloride, polyaluminium chloride, polyaluminium sulphate, polyaluminium nitrate, aluminium chlorohydrate, aluminium hydroxide, sodium aluminate, ferric chloride, ferric sulphate, ferric chloro sulphate, ferrous chloride, ferrous sulphate, ferrous chloro sulphate ferric hydroxide, ferrous hydroxide and sodium hydroxide, and any combination thereof.

5. The process according to claim 1 , wherein the solid phosphates are separated from the treated wastewater using a physical separation step and/or a chemical-physical separation step.

6. The process according to claim 5 , wherein the physical separation step is selected from the group filtration, flotation, centrifugation or sedimentation, preferably by using a disk filter, chamber filter press, decanter centrifuge, and/or hydrocyclone.

7. The process according to claim 5 , wherein the chemical-physical separation step is selected from the group adsorption and/or ion exchange.

8. Fertilizer or fertilizer raw material comprising a phosphate obtained by the process according to claim 1 .

9. Use of a phosphate obtained by the process according to claim 1 , as or in the production of a fertilizer or fertilizer raw material.

Assignees

• Kemira Oyj

Inventors

• Grönfors Outi
• Kangaslahti Hanna-Mari
• Hansen Bengt
• Halttunen Sakari
• Azarnoush Fazlollah

Classifications

• C02F1/24

  by flotation (C02F1/465 takes precedence) · CPC title

• C02F1/5236

  using inorganic agents · CPC title

• C02F3/12

  Activated sludge processes · CPC title

• C02F9/00 Primary

  Multistage treatment of water, waste water or sewage · CPC title

• C05B17/00

  Other phosphatic fertilisers, e.g. soft rock phosphates, bone meal · CPC title