Method for forming positive electrode active material, method for manufacturing secondary battery, and secondary battery

Patent metadata

Field	Value
Publication number	US-12552681-B2
Application number	US-202017442208-A
Country	US
Kind code	B2
Filing date	Mar 25, 2020
Priority date	Apr 5, 2019
Publication date	Feb 17, 2026
Grant date	Feb 17, 2026

Abstract

A positive electrode active material with high capacity and excellent charge and discharge cycle performance, a positive electrode active material with high productivity, a positive electrode active material that suppresses a decrease in capacity, or the like is provided. Alternatively, a high-capacity secondary battery, a secondary battery with excellent charge and discharge characteristics, a highly safe or reliable secondary battery, or the like is provided. The positive electrode active material is obtained by a first heating step of heating a mixture of a first material, a second material, and a third material and a second heating step of heating a mixture which is a mixture of the mixture, a fourth material, and a fifth material and has a total amount of 15 g or more. The first material is a halogen compound including an alkali metal, the second material includes magnesium, the third material is a metal oxide including a metal A and cobalt, the fourth material includes nickel, and the fifth material includes aluminum. Each heating is performed in an atmosphere including oxygen. A temperature in the first heating step is lower than a temperature in the second heating step by 20° C. or more.

First claim

The invention claimed is:

1 . A method for forming a positive electrode active material, the method comprising steps of:
forming a first mixture in which a first material, a second material, and a third material are mixed; heating the first mixture to form a second mixture; forming a third mixture in which the second mixture, a fourth material, and a fifth material are mixed; and heating the third mixture, wherein the first material is a halogen compound comprising an alkali metal, wherein the second material comprises magnesium, wherein the third material is a metal oxide comprising the alkali metal and cobalt, wherein the fourth material comprises nickel, wherein the fifth material comprises aluminum, wherein the heating of the third mixture is performed in a treatment chamber of an annealing apparatus, wherein a total amount of the third mixture heated in the treatment chamber is more than or equal to 15 g, wherein the heating of the first mixture is performed in an atmosphere comprising oxygen, wherein the heating of the first mixture is performed in a temperature range higher than or equal to 600° C. and lower than or equal to 950° C. for more than or equal to 1 hour and less than or equal to 100 hours, wherein the heating of the third mixture is performed in an atmosphere comprising oxygen, wherein the heating of the third mixture is performed in a temperature range higher than or equal to 600° C. and lower than or equal to 950° C. for more than or equal to 1 hour and less than or equal to 100 hours, and wherein a temperature of the heating of the third mixture is lower than a temperature of the heating of the first mixture by 20° C. or more.

2 . The method for forming a positive electrode active material according to claim 1 ,
wherein the alkali metal is lithium, wherein the first material is lithium fluoride, and wherein the second material is magnesium fluoride.

3 . The method for forming a positive electrode active material according to claim 1 ,
wherein the fourth material is nickel hydroxide, and wherein the fifth material is aluminum hydroxide.

4 . A method for forming a positive electrode active material, the method comprising steps of:
forming a first mixture in which a first material, a second material, a third material, and a fourth material are mixed; and heating the first mixture, wherein the first material is a halogen compound comprising an alkali metal, wherein the second material comprises magnesium, wherein the third material comprises one or more selected from nickel, aluminum, titanium, vanadium, and chromium, wherein the fourth material is a metal oxide comprising the alkali metal and cobalt, wherein the heating of the first mixture is performed in a temperature range higher than or equal to 600° C. and lower than or equal to 950° C. for more than or equal to 1 hour and less than or equal to 100 hours, wherein when a second mixture is formed by mixing the first material, the second material, and the third material, and the second mixture is subjected to differential scanning calorimetry, the second mixture has a first peak having a local minimum value in a range higher than or equal to 620° C. and lower than or equal to 920° C., and wherein the first peak is a negative peak.

5 . The method for forming a positive electrode active material according to claim 4 ,
wherein the alkali metal is lithium, wherein the first material is lithium fluoride, and wherein the second material is magnesium fluoride.

6 . The method for forming a positive electrode active material according to claim 4 ,
wherein the third material comprises nickel, wherein the first mixture is a mixture in which a fifth material is mixed with the first material, the second material, the third material, and the fourth material, and wherein the fifth material comprises aluminum.

7 . The method for forming a positive electrode active material according to claim 6 ,
wherein the third material is nickel hydroxide.

8 . The method for forming a positive electrode active material according to claim 4 ,
wherein a half width of the first peak is lower than 100° C.

9 . The method for forming a positive electrode active material according to claim 4 ,
wherein a measurement temperature range of the differential scanning calorimetry comprises a range higher than or equal to 200° C. and lower than or equal to 850° C.

10 . The method for forming a positive electrode active material according to claim 4 ,
wherein the heating of the first mixture is performed in an atmosphere that comprises oxygen.

Assignees

• Semiconductor Energy Lab

Inventors

• Momma Yohei
• Mikami Mayumi
• Ochiai Teruaki

Classifications

• H01M2004/028

  Positive electrodes · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M4/525

  of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy · CPC title

• H01M4/505

  of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy · CPC title

• H01M4/0471

  involving thermal treatment, e.g. firing, sintering, backing particulate active material, thermal decomposition, pyrolysis · CPC title