Translatable induction charging system

Patent metadata

Field	Value
Publication number	US-12552280-B2
Application number	US-202217988419-A
Country	US
Kind code	B2
Filing date	Nov 16, 2022
Priority date	Nov 16, 2022
Publication date	Feb 17, 2026
Grant date	Feb 17, 2026

Abstract

An inductive charging system has an ability to translate a primary coil in three dimensions using three actuators. This permits the charging system to align a primary coil with a secondary coil despite a vehicle not being precisely positioned with respect to the charging system. The charging system utilizes three variable length legs. Each leg constrains an axis fixed to a base to remain parallel to an axis fixed to a platform while varying a distance between these axes. Each leg also provides an ability to accommodate translation of the platform parallel to these axes.

First claim

What is claimed is:

1 . An inductive charging system comprising:
a base; a platform; a first coil fixed to the platform; three posts extending from the base; three carriages, each configured to move vertically along one of the posts in response to an actuator; and three arms, each arm pivotably connected at a first end to the platform and pivotably connected at a second end to one of the carriages and slidably connected to either the carriage or the platform.

2 . The inductive charging system of claim 1 further comprising a controller programmed to align the first coil with a second coil by sending commands to the actuators.

3 . The inductive charging system of claim 2 wherein the first coil is a primary coil and the second coil is a secondary coil.

4 . The inductive charging system of claim 2 wherein the controller translates the platform horizontally by commanding the actuators to raise at least one of the carriages and to lower at least one of the carriages.

5 . The inductive charging system of claim 4 wherein the controller raises the platform vertically by commanding the actuators to raise all three carriages.

6 . An inductive charging system comprising:
a base; a platform; a first coil fixed to the platform; three lower arms each having a first end pivotably attached to the base and having a second end; three upper arms each having a third end pivotably attached to the second end of one of the lower arms and a fourth end pivotably attached to the platform; and three actuators each configured to vary an angle between one of the lower arms and the upper arm pivotably attached thereto.

7 . The inductive charging system of claim 6 further comprising a controller programmed to align the first coil with a second coil by sending commands to the actuators.

8 . The inductive charging system of claim 7 wherein the first coil is a primary coil and the second coil is a secondary coil.

9 . The inductive charging system of claim 7 wherein the controller translates the platform horizontally by commanding the actuators to increase at least one of the angles and to decrease at least one of the angles.

10 . The inductive charging system of claim 9 wherein the controller raises the platform vertically by commanding the actuators to increase all three angles.

11 . An inductive charging system comprising:
a base defining a first base axis, a second base axis, and a third base axis; a platform defining a first platform axis, a second platform axis, and a third platform axis; a first coil fixed to the platform; a first leg connecting the base to the platform and configured to constrain the first base axis to remain parallel to the first platform axis while accommodating translation of the platform with respect to the base parallel to the first base axis; a second leg connecting the base to the platform and configured to constrain the second base axis to remain parallel to the second platform axis while accommodating translation of the platform with respect to the base parallel to the second base axis; and three actuators configured to adjust a first distance between the first base axis and the first platform axis, a second distance between the second base axis and the second platform axis, and a third distance between the third base axis and the third platform axis.

12 . The inductive charging system of claim 11 further comprising a third leg connecting the base to the platform and configured to constrain the third base axis to remain parallel to the third platform axis while accommodating translation of the platform with respect to the base parallel to the third base axis.

13 . The inductive charging system of claim 11 wherein the three actuators include a first actuator configured to directly adjust the first distance, a second actuator configured to directly adjust the second distance, and a third actuator configured to directly adjust the third distance.

14 . The inductive charging system of claim 11 further comprising a controller programmed to align the first coil with a second coil by sending commands to the actuators.

15 . The inductive charging system of claim 14 wherein the first coil is a primary coil and the second coil is a secondary coil.

16 . The inductive charging system of claim 11 wherein the first base axis intersects the second base axis and the third base axis at 60 degree angles.

17 . The inductive charging system of claim 11 wherein the first leg comprises:
a lower arm pivotably attached to the base along the first base axis; and
an upper arm pivotably attached to the platform along the first platform axis; wherein
the lower arm and the upper arm are pivotably attached to one another at fixed distances from the first base axis and the first platform axis respectively.

18 . The inductive charging system of claim 17 wherein the lower arm is configured to slide with respect to the base along the first base axis.

19 . The inductive charging system of claim 11 wherein the first leg comprises:
a post;
a carriage configured to slide along the post; and
an arm pivotably attached to the carriage and pivotably attached to the platform along the first platform axis.

20 . The inductive charging system of claim 19 wherein the arm is configured to slide with respect to the carriage parallel to the first base axis.

Assignees

• Ford Global Tech Llc

Inventors

• Harmon Michael John
• Haspiel Jacob Michael
• Tajmahal Hussain Z

Classifications

• Y02T90/14

  Plug-in electric vehicles · CPC title

• Y02T10/7072

  Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors · CPC title

• Y02T10/70

  Energy storage systems for electromobility, e.g. batteries · CPC title

• B60L53/30

  Constructional details of charging stations · CPC title

• B60L53/126

  Methods for pairing a vehicle and a charging station, e.g. establishing a one-to-one relation between a wireless power transmitter and a wireless power receiver · CPC title