Method for producing aluminum nitride substrate, aluminum nitride substrate, and method for suppressing occurrence of cracks in aluminum nitride layer
US-2023197486-A1 · Jun 22, 2023 · US
US12540416B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-12540416-B2 |
| Application number | US-202117996091-A |
| Country | US |
| Kind code | B2 |
| Filing date | Mar 30, 2021 |
| Priority date | Apr 14, 2020 |
| Publication date | Feb 3, 2026 |
| Grant date | Feb 3, 2026 |
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An object of the present invention is to provide a novel technique capable of suppressing the occurrence of cracks in the growth layer. The present invention is a method for manufacturing a semiconductor substrate, which includes: an embrittlement processing step S 10 of reducing strength of an underlying substrate 10 ; and a crystal growth step S 20 of forming the growth layer 20 on the underlying substrate 10 . In addition, the present invention is a method for suppressing the occurrence of cracks in the growth layer 20 , and this method includes an embrittlement processing step S 10 of reducing the strength of the underlying substrate 10 before forming the growth layer 20 on the underlying substrate 10.
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The invention claimed is: 1 . A method for manufacturing a semiconductor substrate, comprising: an embrittlement processing step of reducing strength of an underlying substrate; and a crystal growth step of forming a growth layer on the underlying substrate, wherein the embrittlement processing step includes a through hole formation step of forming through holes in the underlying substrate; wherein the underlying substrate is freestanding and the through holes allow airflow to pass through the underlying substrate; wherein a ratio of an area occupied by the through holes to a surface of the underlying substrate on which the growth layer is formed is 50% or more; and wherein the crystal growth step is a step of forming the growth layer having a shrinkage rate different from that of the underlying substrate. 2 . The method for manufacturing a semiconductor substrate according to claim 1 , wherein the underlying substrate and the growth layer have different doping concentrations. 3 . The method for manufacturing a semiconductor substrate according to claim 1 , wherein the underlying substrate and the growth layer are made of different materials. 4 . The method for manufacturing a semiconductor substrate according to claim 1 , wherein the embrittlement processing step includes a strained layer removal step of removing a strained layer introduced in the through hole formation step. 5 . The method for manufacturing a semiconductor substrate according to claim 4 , wherein the through hole formation step is a step of forming the through holes by irradiating the underlying substrate with a laser. 6 . The method for manufacturing a semiconductor substrate according to claim 4 , wherein the strained layer removal step is a step of removing a strained layer of the underlying substrate by heat treatment. 7 . The method for manufacturing a semiconductor substrate according to claim 4 , wherein the underlying substrate is silicon carbide, and the strained layer removal step is a step of etching the underlying substrate under a silicon atmosphere. 8 . The method for manufacturing a semiconductor substrate according to claim 1 , wherein the crystal growth step is a step of growing via a physical vapor transport method. 9 . A method for suppressing occurrence of cracks in a growth layer, comprising an embrittlement processing step of reducing strength of an underlying substrate before forming the growth layer having a shrinkage rate different from that of the underlying substrate on the underlying substrate, wherein the embrittlement processing step includes a through hole formation step of forming through holes in the underlying substrate; wherein the underlying substrate is freestanding and the through holes allow airflow to pass through the underlying substrate; and wherein a ratio of an area occupied by the through holes to a surface of the underlying substrate on which the growth layer is formed is 50% or more. 10 . The method according to claim 9 , wherein the embrittlement processing step includes a strained layer removal step of removing a strained layer introduced in the through hole formation step. 11 . The method according to claim 10 , wherein the strained layer removal step is a step of etching the underlying substrate by heat treatment. 12 . The method according to claim 10 , wherein the underlying substrate is silicon carbide, and the strained layer removal step is a step of etching the underlying substrate under a silicon atmosphere.
Electricity · mapped topic
Electricity · mapped topic
Electricity · mapped topic
Electricity · mapped topic
AIII-nitrides · CPC title
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