Method for manufacturing a semiconductor substrate and method for suppressing occurrence of cracks in a growth layer

US12540416B2 · US · B2

Patent metadata
FieldValue
Publication numberUS-12540416-B2
Application numberUS-202117996091-A
CountryUS
Kind codeB2
Filing dateMar 30, 2021
Priority dateApr 14, 2020
Publication dateFeb 3, 2026
Grant dateFeb 3, 2026

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Abstract

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An object of the present invention is to provide a novel technique capable of suppressing the occurrence of cracks in the growth layer. The present invention is a method for manufacturing a semiconductor substrate, which includes: an embrittlement processing step S 10 of reducing strength of an underlying substrate 10 ; and a crystal growth step S 20 of forming the growth layer 20 on the underlying substrate 10 . In addition, the present invention is a method for suppressing the occurrence of cracks in the growth layer 20 , and this method includes an embrittlement processing step S 10 of reducing the strength of the underlying substrate 10 before forming the growth layer 20 on the underlying substrate 10.

First claim

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The invention claimed is: 1 . A method for manufacturing a semiconductor substrate, comprising: an embrittlement processing step of reducing strength of an underlying substrate; and a crystal growth step of forming a growth layer on the underlying substrate, wherein the embrittlement processing step includes a through hole formation step of forming through holes in the underlying substrate; wherein the underlying substrate is freestanding and the through holes allow airflow to pass through the underlying substrate; wherein a ratio of an area occupied by the through holes to a surface of the underlying substrate on which the growth layer is formed is 50% or more; and wherein the crystal growth step is a step of forming the growth layer having a shrinkage rate different from that of the underlying substrate. 2 . The method for manufacturing a semiconductor substrate according to claim 1 , wherein the underlying substrate and the growth layer have different doping concentrations. 3 . The method for manufacturing a semiconductor substrate according to claim 1 , wherein the underlying substrate and the growth layer are made of different materials. 4 . The method for manufacturing a semiconductor substrate according to claim 1 , wherein the embrittlement processing step includes a strained layer removal step of removing a strained layer introduced in the through hole formation step. 5 . The method for manufacturing a semiconductor substrate according to claim 4 , wherein the through hole formation step is a step of forming the through holes by irradiating the underlying substrate with a laser. 6 . The method for manufacturing a semiconductor substrate according to claim 4 , wherein the strained layer removal step is a step of removing a strained layer of the underlying substrate by heat treatment. 7 . The method for manufacturing a semiconductor substrate according to claim 4 , wherein the underlying substrate is silicon carbide, and the strained layer removal step is a step of etching the underlying substrate under a silicon atmosphere. 8 . The method for manufacturing a semiconductor substrate according to claim 1 , wherein the crystal growth step is a step of growing via a physical vapor transport method. 9 . A method for suppressing occurrence of cracks in a growth layer, comprising an embrittlement processing step of reducing strength of an underlying substrate before forming the growth layer having a shrinkage rate different from that of the underlying substrate on the underlying substrate, wherein the embrittlement processing step includes a through hole formation step of forming through holes in the underlying substrate; wherein the underlying substrate is freestanding and the through holes allow airflow to pass through the underlying substrate; and wherein a ratio of an area occupied by the through holes to a surface of the underlying substrate on which the growth layer is formed is 50% or more. 10 . The method according to claim 9 , wherein the embrittlement processing step includes a strained layer removal step of removing a strained layer introduced in the through hole formation step. 11 . The method according to claim 10 , wherein the strained layer removal step is a step of etching the underlying substrate by heat treatment. 12 . The method according to claim 10 , wherein the underlying substrate is silicon carbide, and the strained layer removal step is a step of etching the underlying substrate under a silicon atmosphere.

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What does patent US12540416B2 cover?
An object of the present invention is to provide a novel technique capable of suppressing the occurrence of cracks in the growth layer. The present invention is a method for manufacturing a semiconductor substrate, which includes: an embrittlement processing step S 10 of reducing strength of an underlying substrate 10 ; and a crystal growth step S 20 of forming the growth layer 20 on…
Who is the assignee on this patent?
Kwansei Gakuin Educational Found, Toyota Tsusho Corp
What technology area does this patent fall under?
Primary CPC classification C30B23/025. Mapped technology areas include Chemistry & Metallurgy.
When was this patent published?
Publication date Tue Feb 03 2026 00:00:00 GMT+0000 (Coordinated Universal Time) (B2). Legal status and post-grant events are not shown on this page.
What related patents are in patentsdb?
We list 4 related publications on this page (citations in our corpus or others sharing the same primary CPC).